Caterpillar 924G 924GZ Repair Manual Wheel Loader DDA RBB WMB DFZ RTA WGX

Factory Repair Manual For Caterpillar 924G, 924GZ Wheel Loader. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 4418
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Caterpillar 924G; 924GZ

924G:
DDA1-UP
WMB1-UP
RBB1-UP

924GZ:
WGX1-UP
DFZ1-UP
RTA1-UP

Contents

-AIR INLET AND EXHAUST SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-BASIC ENGINE
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-BRAKING SYSTEM
General Information (Braking)
Gear Pump (Braking and Hydraulic Fan)
Brake Accumulator
Brake Control Valve (Service)
Parking Brake
System Pressure – Release
Hydraulic Oil Contamination – Test
Brake Accumulator – Test and Charge
Service Braking System Pressure – Test
Service Brake Control (Pedals) – Adjust
Service Brakes – Test
Brake System Air – Purge
Parking Brake – Test
Parking Brake – Manual Release
Parking Brake Control – Adjust
Machine Preparation for Troubleshooting
Visual Inspection
Operational Checks (Brake, Hydraulic Fan System)
Brake and Hydraulic Fan System
MID 081 – CID 0070 – FMI03
MID 081 – CID 0070 – FMI 04
Hydraulic Tank
Oil Filter (Hydraulic)
Brake Accumulator – Remove and Install
Brake and Planetary
Parking Brake – Remove
Parking Brake – Install
Service Brakes – Remove and Install – Single Disc Brakes
Pressure Sensor (Brake Oil)
Limit Switch (Parking Brake)
Solenoid Valve (Brake Charging)
Pressure Sensor (Brake Charging)
Gear Pump (Braking and Hydraulic Fan) – Remove
Gear Pump (Braking and Hydraulic Fan) – Install
-COOLING SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-ELECTRICAL AND STARTING SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-ENGINE ARRANGEMENT
Testing and Adjusting
Specifications / Disassembly and Assembly
-FRAME AND BODY
Specifications / Disassembly and Assembly
-FUEL SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-HYDRAULIC SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-IMPLEMENTS
Specifications / Disassembly and Assembly
-LUBRICATION SYSTEM
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-MACHINE ARRANGEMENT
Systems Operation
Testing and Adjusting
Troubleshooting
-OPERATOR STATION
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-POWER TRAIN
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-SCHEMATIC
RENR6432-01
RENR6434-04
RENR8733-04
RENR9695-02
Fluid Power Graphic Symbols
-SERVICE EQUIPMENT AND SUPPLIES
Systems Operation
Testing and Adjusting
Troubleshooting
Specifications / Disassembly and Assembly
-STEERING SYSTEM
General Information (Steering)
Piston Pump (Steering and Pilot)
Metering Pump (HMU)
Secondary Steering System – If Equipped
Secondary Steering Pump and Electric Motor
System Pressure – Release
Hydraulic Oil Contamination – Test
Pump Performance (Steering) – Test
Piston Pump (Steering and Pilot) Low Pressure Standby – Test and Adjust
Piston Pump (Steering and Pilot) High Pressure Stall – Test and Adjust
Piston Pump (Steering and Pilot) Margin Pressure – Test and Adjust
Steering Wheel Slip – Check
Metering Pump (HMU) – Test
Machine Preparation for Troubleshooting
Visual Inspection
Steering System
Hydraulic Tank
Oil Filter (Hydraulic)
Steering Cylinder
Steering Cylinder Mounting
Steering Cylinder – Remove and Install
Relief Valve (Secondary Steering)
Pressure Switch (Primary Steering Oil)
Secondary Steering Pump and Electric Motor – Remove and Install
Metering Pump (HMU) (2)
Metering Pump (HMU) (3)
Metering Pump (HMU) (4)
Metering Pump (Steering) – Remove
Metering Pump (Steering) – Install
-TORQUE SPECIFICATIONS
Torque Specifications
-WORK TOOLS
Systems Operation
Disassembly and Assembly

What you get

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