Factory Service Manual For Clark Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 362
Number: SM556 (january 1990)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Clark Forklift
ESM12-25
Contents
SAFETY AND OPERATIONAL CHECKS
RECOMMENDED PLANNED MAINTENANCE AND LUBRICATION SCHEDULE
SAFETY SIGNS AND SAFETY MESSAGES
USER SAFE INSPECTION PRACTICES
-PLANNED MAINTENANCE
Visual Inspection
Functional Tests
Test Drive The Truck
Air Cleaning
Brake Adjustment
Critical Fastener Torque Checks
Lubrication, Fluids And Filters
-BATTERY REMOVAL AND MAINTENANCE
Battery Removal And Handling
Battery Maintenance
-ACCELERATOR AND DIRECTIONAL CONTROL SYSTEM
Accelerator And Directional Control Description
Master Switch Troubleshooting
Control Handle Removal
Master Switch Disassembly
Master Switch Assembly
Control Handle Assembly
-MAIN PUMP MOTOR SWITCH CHECK AND ADJUSTMENT
Main Pump Motor Switch Check
Main Pump Motor Switch Adjustment
-ELECTRICAL SYSTEM AND COMPONENTS
Brake Interlock Switch
Electrical Assemblies Mounting
Control Wiring
Power Wiring
-ELECTRIC MOTOR GENERAL MAINTENANCE
-DRIVE MOTOR
Motor Description
Drive Motor Maintenance
Drive Motor Removal
Drive Motor Installation
-MAIN PUMP MOTOR
Main Pump Motor Description
Main Pump Motor Maintenance Main Pump Motor Removal
Main Pump Motor Disassembly
Main Pump Motor Inspection Main Pump Motor Assembly
Main Pump Motor Installation
-STEER PUMP MOTOR
Steer Pump Motor Description
Steer Pump Motor Maintenance
Steer Pump Motor Removal
Steer Pump Motor Disassembly
Steer Pump Motor Inspection
Steer Pump Motor Assembly
Steer Pump Motor Installation
-DRIVE MOTOR OVERHAUL
Brush Removal And Inspection
Motor Disassembly
Component Cleaning And Inspection
Drive Motor Specifications
Motor Reconditioning
Motor Reassembly
-DRIVE MOTOR CUT-OUT SWITCH CHECK AND ADJUSTMENT
Drive Motor Cut-Out Switch Check
Drive Motor Cut-Out Switch Adjustment
-CONTROL PANEL
Control Panel Description
Control Panel Maintenance
Control Panel Troubleshooting
Control Panel Removal
Contactor Inspection
Control Panel Installation
-SEQUENCE OF OPERATION AND TROUBLESHOOTING
Operation Sequence Drive Control
Hydraulic Control Circuit
Checking Components
Recommended Test, Test Equipment And Procedures
Symptom Charts
-SUPPLEMENT
EV100LXT Control Panel
Status Codes
Checking Components
Replacement Of EV-100 Components
EV100-LXT Card Function Set-Up
-DRIVE AXLE
General Description
Service Notes
Drive Axle Maintenance
Drive Axle Removal
Drive Axle Disassembly
Drive Axle Assembly
Drive Axle Installation
-CUSHION WHEELS AND TIRES
Cushion Drive & Steer Tire Specifications
Cushion Drive Tire Removal
Cushion Drive Tire Inspection
Cushion Drive Tire Removal And Replacement
Cushion Drive Wheel Installation
Steer Wheel Removal
Steer Tire Inspection
Steer Tire Removal And Replacement
Steer Wheel Installation
-PNEUMATIC DRIVE TIRE AND WHEEL MAINTENANCE
-PNEUMATIC WHEELS AND TIRES
Pneumatic Drive Tire Specifications
Pneumatic Tire Maintenance
Pneumatic Drive Wheel And Tire Removal And Disassembly
Pneumatic Drive Tire Replacement
Pneumatic Drive Wheel And Tire Installation
Safety Procedures
-BRAKE SYSTEM AND BLEEDING
Brake System Description
Brake Bleeding Procedure
-BRAKE MASTER CYLINDER
Brake Master Cylinder Operation
Brake Master Cylinder Removal
Brake Master Cylinder Disassembly
Master Cylinder Inspection
Master Cylinder Assembly
Master Cylinder Installation
-BRAKE SLAVE CYLINDER
Slave Cylinder Operation
Slave Cylinder Removal
Slave Cylinder Disassembly
Slave Cylinder Inspection
Slave Cylinder Assembly
Slave Cylinder Installation
-KNOTT BRAKE ASSEMBLY
Brake Operation
Brake Inspection And Adjustment
Brake Disassembly
Brake Shoe Replacement
Brake Assembly
-MERCURY BRAKE ASSEMBLY
Brake Operation
Brake Inspection And Adjustment
Brake Disassembly
Brake Shoe Replacement
Brake Assembly
-STEERING GEAR
Steering Gear Description
Steering Gear Troubleshooting
Steering Gear Removal
Steering Gear Disassembly
Steering Gear Parts Inspection
Steering Gear Assembly
Steering Gear Installation
-STEERING AXLE
Steering Axle Removal
Steering Axle Installation
-POWER STEERING PUMP
Steering Pump Description
Steering Pump Troubleshooting
Steering Pump Removal
Steering Pump Disassembly
Steering Pump Parts Inspection
Steering Pump Assembly
Steering Pump Installation
Steering Pump Relief Valve Adjustment
-STEER TORQUE GENERATOR
Steer Torque Generator Description
Steer Torque Generator Removal
Steer Torque Generator Disassembly
Steer Torque Generator Parts Inspection
Steer Torque Generator Assembly
Steer Torque Generator Installation
-MAIN HYDRAULIC VALVE
Main Valve Description
Main Valve Relief Pressure Check
Main Valve Troubleshooting
Main Valve Removal
Main Valve Disassembly
Main Valve Inspection
Main Valve Assembly
Main Valve Installation
-HYDRAULIC SYSTEM
General Description
Hydraulic Fluid And Filter Change
Hydraulic Sump Tank
Main Hydraulic And Lift Lines
Hydraulic Steering Lines
Hydraulic Tilt Lines
-TILT CYLINDER
Tilt Cylinder Removal
Tilt Cylinder Disassembly
Tilt Cylinder Inspection
Tilt Cylinder Assembly
Tilt Cylinder Installation
Tilt Cylinder Adjustment
-SELECTOR SOLENOID VALVE
Selector Solenoid Valve Description
Selector Solenoid Valve Troubleshooting
Selector Solenoid Valve Removal
Selector Solenoid Valve Repair
Selector Solenoid Valve Installation
Device Selector Solenoid Valve
-UPRIGHT
Upright Maintenance
Upright Shim Inspection Triple Stage
Carriage Shim Inspection Triple Stage
Carriage Shim Installation Triple Stage
Upright Triple Stage Shim Disassembly
Upright Triple Stage Reassembly
Upright Triple Stage Cylinder Troubleshooting
Upright Hydraulic Cylinder Repair Triple Stage
Upright Lift Chain Maintenance
Upright Shim Inspection Standard
Carriage Shim Inspection Standard
Carriage Shim Installation Standard
Upright Standard Shim Disassembly
Upright Standard Reassembly
Standard Type Cylinder Troubleshooting
Upright Cylinder Repair Standard
-UPRIGHT REMOVAL
-COUNTERWEIGHT
Counterweight Maintenance
Counterweight Removal
Counterweight Installation
-MACHINE JACKING AND BLOCKING
Raising Drive Wheels
Blocking The Upright In Raised Position
Raising Rear Of Truck With A Jack
Raising Truck With A Hoist
-OVERHEAD GUARD
Overhead Guard Maintenance
Overhead Guard Removal
Overhead Guard Installation
-SHEET METAL AND TRIM
-TRUCK DATA PLATE AND DECALS
-TRUCK DATA AND SPECIFICATIONS
-HYDRAULIC AND ELECTRICAL DIAGRAMS
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