Factory Troubleshooting And Repair Manual For Cummins Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 690
Issued: july 1995
Bookmarks: Yes
Model
Cummins Engine
Quantum System K19 Series
Contents
-INTRODUCTION
About The Manual
Definition Of Terms
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use The Manual
Illustrations
Symbols
-ENGINE IDENTIFICATION
Engine Identification
External Engine Components
General Specifications
-TROUBLESHOOTING SYMPTOMS
Troubleshooting Procedures And Techniques
Troubleshooting Symptoms Charts
-COMPLETE ENGINE
Complete Engine – General Information
Complete Engine – Tool Requirements
Engine Installation
Engine Removal
-CYLINDER BLOCK
Accessory Drive Seal
Alternator Drive Seal
Bearings, Connecting Rod
Bearings, Th Rust
Camshaft
Camshaft Bushings
Camshaft Cover Plate
Camshaft Gear (Camshaft Installed)
Camshaft Idler Gear
Camshaft Thrust Bearing
Connecting Rod
Crankshaft (001-016)
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Seal, Front
Crankshaft Seal, Rear
Cylinder Block
Cylinder Block And Liner Seats
Cylinder Block – Tool Requirements
Cylinder Liner
Gear Cover, Front (
Gear Cover Spacer Plate
Gear Train Backlash, Front
Hydraulic Pump Idler Gear
Main Bearings
Piston
Piston And Connecting Rod Assembly
Piston Cooling Nozzles
Piston Rings
Vibration Damper, Single
Water Pump Idler Gear
-CYLINDER HEAD
Cylinder Head – General Information
Cylinder Head – Specifications
Cylinder Head – Tool Requirements
Cylinder Head
Cylinder Head Gasket
Cylinder Head Valve
-ROCKER LEVER
Overhead Set (Outer Base Circle)
Rocker Lever Assembly
Rocker Lever Cover
Rocker Lever Housing
Rocker Lever – General Information
Rocker Lever – Specifications
Rocker Lever – Tool Requirements
-CAM FOLLOWERS/TAPPETS
Cam Follower – Specifications
Cam Follower Assembly
Cam Follower – General Information
Push Rods
-FUEL SYSTEM
Electronic Fuel Control Valve Assembly
Fuel Consumption
Fuel Pump
Fuel Shutoff Valve
Fuel System – General Information
Fuel System Flow Diagrams
Fuel System – Service Tools
Fuel System – Specifications
-INJECTORS AND FUEL LINES
Air-In-Fuel
Fuel Drain Line Restiction
Fuel Drain Lines
Fuel Filter
Fuel Inlet Restriction
Fuel Manifold
Fuel Supply Lines
Injector And Fuel Lines – Quantum Injector
Injectors
Injectors And Fuel Lines
Injectors And Fuel Lines – Flow Diagram
Injectors And Fuel Lines – Required Service Tools
Injectors And Fuel Lines – Specifications
-LUBRICATING OIL SYSTEM
Cylinder Smokes (Blue Smoke)
Lubricating Oil Contamination
Lubricating Oil Cooler
Lubricating Oil Cooler Cover
Lubricating Oil Cooler Element
Lubricating Oil Cooler Housing
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter
Lubricating Oil Filter Head
Lubricating Oil Filter Head Adapter
Lubricating Oil Leaks
Lubricating Oil Pan
Lubricating Oil Pan Adapter
Lubricating Oil Pan Adapter Cover Plate
Lubricating Oil Pressure Gauge
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pump
Lubricating Oil System – Flow Diagrams
Lubricating Oil System – General Information
Lubricating Oil System – Specifications
Lubricating Oil System – Tool Requirements
Lubricating Oil Temperature Gauge
-COOLING SYSTEM
Belt, Cooling Fan Drive
Coolant Filter
Coolant Temperature Gauge
Coolant Thermostat
Coolant Thermostat Housing Support
Coolant Thermostat Seal
Coolant Vent Lines
Cooling System
Cooling System Diagnostics
Cooling System – Air Or Combustion Gas
Cooling System – Flow Diagrams
Cooling System – General Information
Cooling System – Required Tools
Cooling System – Specifications (
Cooling System Service Requirements
Fan, Cooling
Fan Drive Idler Assembly
Fan Hub, Belt Driven
Radiator
Radiator Hose, Lower
Radiator Hose, Upper
Radiator Pressure Cap
Radiator Shroud
Radiator Top Tank
Supplemental Coolant Additive (SCA)
Torque Converter Cooler
Water Pump
-DRIVE UNITS
Accessory Drive
Accessory Drive Pulley
Drive Units – General Information
Drive Units – Specifications
Drive Units – Tool Requirements
Water Pump Drive
-AIR INTAKE SYSTEM
Aftercooler Assembly
Aftercooler Element Install
Air Intake Information – General Information
Air Intake System – Specifications
Air Intake System – Tool Requirements
Air Intake System – Flow Diagrams
Air Leaks, Air Intake System
Boost Pressure
Intake Air Restriction
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Compressor Seal Leaks
Turbocharger Radial Bearing Clearance
Turbocharger Turbine Seal Leaks
Turbocharger (Water-Cooled)
-EXHAUST SYSTEM
Exhaust Manifold (Dry)
Exhaust Restriction
Exhaust System – Flow Diagrams
Exhaust System – General Information
Exhaust System – Specifications
Exhaust System – Tool Requirements
-COMPRESSED AIR SYSTEM
Air Compressor Carbon Buildup
Air Compressor Cylinder Head, Single Cylinder
Air Compressor (Oil Carryover)
Air Compressor Pin Bore Wear
Air Compressor, Single Cylinder
Air Compressor, Two Cylinder
Air Compressor Unloader And Valve Assembly
Air Governor (Air Compressor Pumps Continuously)
Air Governor (Air Compressor Will Not Pump)
Air Leaks, Compressed Air System
Compressed Air System – Flow Diagrams
Compressed Air System – General Information
Compressed Air System – Specifications
Compressed Air System – Tool Requirements
-ELECTRICAL EQUIPMENT
Alternator
Alternator Drive Belts
Alternator Pulley
Batteries
Battery Cables And Connections
Electrical Equipment – General Information
Electrical Equipment – Specifications
Electrical Equipment – Tool Requirements
Starter Magnetic Switch
Starter Solenoid
Starter Switch
Starting Motor
-ENGINE TESTING
Dynamometer Worksheet
Engine Run-In (Chassis Dynamometer)
Engine Run-In (Engine Dynamometer)
Engine Run-In (Without Dynamometer)
Engine Testing – General Information
Engine Testing – Specifications
Engine Testing – Tool Requirements
Engine Testing (Chassis Dynmometer)
Engine Testing (Engine Dynamometer)
Engine Testing (Fuel Flow Rate)
Engine Testing (In-Chassis
-MOUNTING ADAPTATIONS
Engine Support Bracket, Front
Flywheel
Flywheel Housing
Mounting Adaptations – General Information
Mounting Adaptations – Specifications
Mounting Adaptations – Tool Requirements
-COMPONENT MANUFACTURERS
Component Manufacturers Addresses
-SPECIFICATIONS AND TORQUE VALUES
Capscrew Markings And Torque Values
Engine Components – General Information
Fraction, Decimal, Millimeter Conversions
Newton-Meter to Foot-Pound Conversion Chart
Pipe Plug Torque Values
Straight Threaded O-Ring Plugs
Tap-Drill Chart – U.S. Customary & Metric
Weight And Measures – Conversion Factors
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