Fiat Kobelco W80 Technical Handbook And Option Wheel Loader 604.06.998.02

Factory Technical Handbook And Option For Fiat Kobelco Wheel Loader. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 568; 46
Number: 604.06.998.02 (july 2002); 604.13.353 (april 2004)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Fiat Kobelco Wheel Loader
W80

Contents

1. Fiat Kobelco W80 Technical Handbook Wheel Loader 604.06.998.02.
2. Fiat Kobelco W80 High Speed Option Wheel Loader 604.13.353.

1. Fiat Kobelco W80 Technical Handbook Wheel Loader 604.06.998.02.

-GENERAL
Foreword
Si – And Additional Units
Conversions Tables
Calculation Examples
Tightening Torques
-SERVICE DATA
Foreword
Engine
Axles And Transmission Gears
Travel Speeds
Hydraulic System
Service Fluids
Tightening Torques
Approx Weights
-TRAVEL DRIVE
Hydraulic System, Safety Instructions
Explanations Of Circuit Diagrams And Illustrations
Depressurizing The Hydraulic System
Principle: Hydrostatic Travel Drive
Hydraulic Circuit Diagram – Travel Drive
Hydraulic Circuit Diagram, Legend
Functional Description: Hydrostatic Travel Drive Of Wheel Loader W80
Repair Instructions, Hydraulic Pump
Repair Instructions, Hydraulic Motor
-AXLES
General
Survey
Dismantling and Reassembling the Axles
Dismantling the Front Axle
Dismantling the Rear Axle
Assembling the Front Axle
Assembling the Rear Axle
GLEASON Toothing Surface Appearances
List of Special Tools
Screw Tightening Torques (DIN tables)
Screw Tightening Torques
-STEERING
Hydraulic System, Safety Instructions
Explanations Of Circuit Diagrams And Illustrations
Depressurizing The Hydraulic System
Hydraulic Circuit Diagram – Steering Hydraulics
Hydraulic Circuit Diagram, Legend
Overview Of The Steering System
Functional Description
Double Pump (2), Steering And Working Hydraulics, Braking System
Priority Valve (L6)
Steering Cylinder (L1)
Steering Valve (L2)
Installing The Steering System
Testing And Adjusting The Steering System
-BRAKES
Safety Instructions
Explanations Of Circuit Diagrams And Illustrations
Braking System, Circuit Diagram
Braking System, Legend
Functional Description Of The Braking System
Testing And Adjusting The Service Brake
Multiple-Disk Brakes (B9)
Testing And Adjusting Operations On The Auxiliary Brake
Testing And Adjusting Operations On The Parking Brake
Bleeding The Braking System
-WORKING HYDRAULIC
Hydraulic System, Safety Instructions
Explanations Of Circuit Diagrams And Illustrations
Depressurizing The Hydraulic System
Hydraulic Circuit Diagram – Working Hydraulics
Hydraulic Circuit Diagram, Legend
Hydraulic Circuit Diagram – Working Hydraulics
Functional Description, Working Hydraulics
Control Block (H6)
Double Pump (2), Steering And Working Hydraulics, Braking System
Lifting Cylinder (H1)
Dumping Cylinder (H2)
Quick Change Locking Cylinder (H3)
Hydraulic Tank (T1) / Hydraulic Filter (T3)
Hydraulic Filter (T3), Function
Distributor (T5)
Distributor (T6)
Testing And Adjustment Work
Hydraulic Circuit Diagram – Cooling
Hydraulic Circuit Diagram, Legend
Functional Description Of Hydraulic System Cooling
Practical Checking
Combined Cooler (T2)
Pipe-Burst Protection (Optional)
-ELECTRICAL SYSTEM
Electrical Components In Circuit Diagram, P/No 3 004 820
Technical Handbook “Fundamentals Of Electrical Engineering”
Technical Handbook “Interpretation Of Wiring Diagrams”
-FUNDAMENTALS OF ELECTRICAL ENGINEERING
Preface
Important Instructions
Electrical Systems In General
Power Generation
Main Components Of Automotive Electrical Systems
Fundamentals Of Automotive Electrical Systems
Measurements With The Multimeter
Series And Parallel Connection Of Electrical Components
Voltage Losses And Cables
Lighting
Special Circuits In Automotive Electrical Systems
Fuses In Motor Vehicles
Designation Of Individual Components
Standardized Designations Of Terminals
-AUTOMOTIVE ELECTRICAL SYSTEMS IN CONSTRUCTION MACHINERY INTERPRETATION OF WIRING DIAGRAMS TROUBLESHOOTING
Preface
Notes On Safety
Electrical System Documentation
The Wiring Diagram
Wiring Diagram Legend
Checking And Testing Equipment
Basic Measuring And Testing Procedures
Practical Troubleshooting
Annex
-FRAME
Repairing The Loader Frame
-FITTINGS, PIPES AND HOSES
Introduction
Fundamental Safety Instructions
Operating Safety Instructions
Maintenance Safety Instructions
Warning Of Special Dangers
Transporting And Towing – Recommissioning
Working Equipment
Lines For Various Media
Connections
-SEALING, PROTECTIVE, TESTING AND CLEANING AGENTS
Introduction
Fundamental Safety Instructions
Preservation Of Gearboxes
Preservation Of Cylinder Piston Rods
S0Lution 1 Corrosion Inhibitor For Cylinder Rod Threads
Rivolta WSX, Nu Corrosion Inhibitor For Electrical Systems
Surface Sealing Agents
Hylomar Sq 32/M Sealing Agent (Thread Sealer)
Liquid Thread Adhesives
Metal Adhesives
Adhesives For Plastics
Adhesive For O-Rings
Lubricants
Solid Lubricant For Molycote-Coated Bolts
Silicon-Corundum Powder (Redurit)
P3 Cold Cleaner
Surface Crack Checking Agent (Metal-Check)

2. Fiat Kobelco W80 High Speed Option Wheel Loader 604.13.353.

TECHNICAL DATA
GENERALITIES
-OPERATION
Standard Travel Speed Function (Speed At Initial Start-Up) On Units Without High Travel Speed Option And Units Equipped With The High Travel Speed Option (HTS) Operating In The Standard (Working) Speed Mode
Low Travel Speed Function (Crawl Speed)
High Travel Speed (HTS) Option Function (2 Speed)
MECHANICAL COMPONENTS
HYDROSTATIC COMPONENTS
-HYDRAULIC DIAGRAMS
Hydraulic Diagram (Standard Version) P/N 2813217/1
Hydraulic Diagram (Version With Options) P/N 2813217/2
-ELECTRICAL SYSTEM
Wiring Diagrams, P/N 3 004 841

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