Factory Service Manual For JCB Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 641
Number: 9803/9900-4 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Telescopic Handler
515-40
Serial No. from 1627500 to 1769999

Contents

-GENERAL INFORMATION
Introduction
Standard Torque Settings
Service Tools
Service Consumables
Terms and Definitions
-CARE AND SAFETY
Safety Notices
-MAINTENANCE
Routine Maintenance
-ATTACHMENTS
Service Procedures
-BODY AND FRAMEWORK
Service Tools
Technical Data
Systems Operation
Fault Finding
Service Procedures
Boom
Inner Boom
Quickhitch/Tool Carrier
Cab
Engine Cover
Counterweight
Load Moment Indicator (LMI)
Hydraulic Tank
Body Panels and Guards
Fuel Level Sender Unit
Heating, Ventilation and Air Conditioning (HVAC)
-ELECTRICS
Service Tools
Technical Data
Schematic Circuits
Service Procedures
Alternator
Starter Motor
Battery
Harness Data
-CONTROLS
Manual Control Levers
-HYDRAULICS
Service Tools
Technical Data
Systems Operation
Schematic Circuits
Fault Finding
Service Procedures
Hydraulic Services Pump
Control Valve Block
Hydraulic Oil Cooler
Rams
Hydraulic Tank
-TRANSMISSIONS
Service Tools
Technical Data
Systems Operation
Service Procedures
Fault Finding
Transmission Pump
Transmission Control Valve Block
Rear Axle
Wheel Motor Carriers
Wheel Motors
Wheels and Tyres
-BRAKES
Technical Data
Systems Operation
Fault Finding
Service Procedures
Brake Shoes
Brake Wheel Cylinder
Brake Master Cylinder
Brake Pedal Assembly
Park Brake Cable
-STEERING
Service Tools
Technical Data
Systems Operation
Fault Finding
Service Procedures
Steer Ram
Hydraulic Steer Unit
Steering Column
Steer Stops
-ENGINE
Technical Data
Systems Operation
Engine
Engine Sensors and Switches
Engine Coolant Thermostat
Air Filter
Exhaust Assemblies
Throttle Cable
Engine Compartment Fan
Cooling Pack
Coolant Reservoir
Coolant Expansion Bottle
Fuel Lift Pump
Compressor
Fuel System