Factory Service Manual For JCB Telescopic Handler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 2103
Number: 9813/0200-6 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Telescopic Handler
527-58

Contents

-GENERAL INFORMATION
Application
Use
Machine Identification
Torque Settings
Service Tools
Service Consumables
Fuel
-CARE AND SAFETY
Safety Notices
General Procedures
-ROUTINE MAINTENANCE
Applications
Routine Maintenance
-BODY AND FRAMEWORK
Applications
Fork Carriage
Cab Heating and Ventilation System
Cab Air Conditioning System
Longitudinal Load Moment System
Cab
Air Conditioning Condenser – Cab Roof Mounted
Air Conditioning Binary Switch
Cab HV and HVAC Unit
Heater Valve
Fuel Tank and Sender
Engine Cover
DEF System
Mudguards
Chassis Panels
Boom
LLMI Axle Transducer
Longitudinal Load Moment Indicator Unit
Longitudinal Load Moment Control Sensors
-ELECTRICS
Applications
Schematics
Fuses and Relays
Electrical Harness System
Battery Charging System
Alternator
Battery
-HYDRAULICS
Applications
Schematics
LSP Electro Servo Hydraulic System
LSP Circuit Operation
Pressure Compensator Operation
Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV) Operation
Auxiliary Relief Valve (ARV) Operation
Parallel Lift Operation
Smooth Ride System (SRS) – Electro Servo
SRS Accumulators
SRS Control Devices
Electro Servo (LSP) Control Valve
Main Pump – Gearpump
Hydraulic Cooling Fan Motor – Fixed Speed
Variable Hydraulic Cooling Fan Control System
Hydraulic Cooling Fan Motor – Variable Speed
Extension Ram
Lift Ram
Tilt Ram
Displacement Ram
Hydraulic Control ECU
Ram Maintenance
-TRANSMISSION
Wheels and Tyres
Front Axles
Rear Axles
Hydrostatic Transmission System
Dual Control System
Hydrostatic Drive Pump
Propshafts
Speed Sensors
Transmission ECU
Transmission Manifold
-BRAKES
Service Brakes
Park Brake
-STEERING
Applications
Steering System
Steering Column
Manual Steer Mode System
Auto Steer Mode System
Hydraulic Steering Unit
Priority Valve
Power Track Rod
Manual Steer Mode Valve
Auto Steer Mode Valve
Steer Proximity Switches
-ENGINE
Applications
Start and Stop SYSTEM (Mechanical F.I. Engines)
Cold Start Heater SYSTEM
Engine Electrical Components
JCB Dieselmax (Mechanical F. I. Engines)
JCB EcoMax (SH and SL)
JCB Tier 4 Final Engine (SJ)
Starter Motor
Cooling Pack
Coolant Expansion Tank
Exhaust Silencer
Air Filter Vacuum Switch
Throttle Pedal and Cable
Throttle Position Sensor
Hand Throttle
Fuel Cooler Matrix
Air Cleaner Housing
-ELECTRONIC DATA SYSTEMS
CANbus System
Loadall Monitoring System
Display System
General Control Devices
Fault Code System
Servicemaster System
Servicemaster Tool Set
JCB DieselMax (4.4L Tier 3 SE) Diagnostic Tool – User Guide
JCB DieselMax (4.4L Tier 3 SE) Engine Setup Tool – User Guide
Cluster (LMS) Setup Tool – User Guide