Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 578
Number: 31217164 (july 2020)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Boom Lift
600AJ
PVC 2007

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Dimensional Data
Capacities
Engine Data
Tires
Torque Requirements
Hydraulic Oil
Critical Stability Weights
Operator Maintenance
Thread Locking Compound
Torque Charts
-GENERAL
Machine Preparation, Inspection and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires and Wheels
Oscillating Axle Bleeding Procedure and Lockout Test
Torque Hub
Free Wheeling Option
Drive Motor
Steer Adjustments
Chassis Tilt Indicator System
Drive Orientation System
Transport Position Sensing System
Beyond Transport – Drive Speed Cutback System
Drive/Steer – Boom Function Interlock System
Oscillating Axle System
Drive System
Swing Drive
Swing Hub Removal
Swing Hub Installation
Swing Bearing
Rotary Coupling
Generator and Pulley
Generator
Deutz D2.9 L4 (T4F) Engine
Deutz TD2.9L4 (T4F) Engines
Deutz D2011 (T4i) Engine
Spark Arrester Cleaning Instructions
Glow Plugs
Deutz EMR 2
Deutz Engine TD 2.2 L3 (STAGE V)
3.28 HRC Engine Emission Characteristics
3.29 Diesel Particulate Filter (If Equipped)
3.30 Bio Fuel In Deutz Engines
3.31 Ford Engine
3.32 Counterweight
-BOOM & PLATFORM
Platform Control Enable System
Platform Load Control System
Ground Control Keyswitch System
Function Speed Control System
Sky Guard Protection
Platform
Rotator and Slave Cylinder
Main Boom Powertrack
Powertrack Maintenance
Main Boom Assembly
Upright
Tower Boom Assembly
Jib Assembly
Boom Cleanliness Guidelines
Rotary Actuator
Foot Switch Adjustment
Platform Load Sensing System-
Skyguard
Bolt-on External Fall Arrest
-BASIC HYDRAULICS INFORMATION & SCHEMATICS
Lubricating O-rings In The Hydraulic System
Hydraulic Connection Assembly and Torque Specification
Cylinders – Theory of Operation
Cylinder Checking Procedure
Hydraulic Cylinders
Hydraulic Cylinder Repair
Hydraulic Pump (Gear)
Variable Pump
Hydraulic Component Start-Up
Main Valve Block Pressure Settings
Platform Valve Block Pressure Settings
Hydraulic Schematics
-JLG CONTROL SYSTEM
JLG Control System Analyzer Kit Instructions
Machine Personality Settings
Machine Configuration Programming Information
Machine Personality Settings
CANbus Communications
MSSO (Machine Safety System Override)
LSS System
Resetting The MSSO System
-BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound Electrical Connections
Dielectric Grease Application
AMP Connector
Deutsch Connectors
Telematics Gateway
Wiring Harness
Wiring Harness Breakdown
Electrical Schematics