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JLG 600S 600SJ 660SJ Service And Maintenance Manual Boom Lift 3121202 SN 0300087000 through 0300171769 B300000100 through B300000969

$24.00

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Format: PDF (High-Quality PDF Manual)
Language: English
Printable
Instant Download (Life Time Downloads)
Bookmarks
Searchable Text
Wiring and Hydraulic Schematics

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Factory Service And Maintenance Manual For JLG Boom Lift. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 492
Number: 3121202 (january 2018)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JLG Boom Lift
600S
600SJ
660SJ

SN 0300087000 through 0300171769
SN B300000100 through B300000969

Contents

-INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
General
Hydraulic System Safety
Maintenance
-SPECIFICATIONS
Operating Specifications
Capacities
Component Data
Torque Requirements
Tires
Lubrication
Performance Data
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Operator Maintenance
Draining Oil Build Up From The Propane Regulator (Prior to SN 0300132529)
Propane Fuel Filter Replacement
Propane Fuel System Pressure Relief
Serial Number Locations
-GENERAL
Machine Preparation, Inspection, and Maintenance
Service and Guidelines
Lubrication and Information
Cylinder Drift
Pins and Composite Bearing Repair Guidelines
Welding on JLG Equipment
-CHASSIS & TURNTABLE
Tires & Wheels
Oscillating Axle Bleeding Procedure And Lockout Test
Oscillating Axle Lockout Test
Free Wheeling Option
Wheel Drive Assembly
Drive Hub
Drive Motor – 4WD
Drive Motor – 2WD
Drive Motor
Steer Adjustments
Swing Hub Removal
Swing Hub Installation
Swing Hub (USA Built Machines, SN 0300087000 through 0300137441)
Swing Hub (USA Built Machines, SN 0300137441 through 0300171769 and China Built Machines, SN B300000100 through B300000969)
Swing Motor Assembly
Swing Bearing
Swing Brake (SN 0300087000 through 0300137440)
Rotary Coupling (USA Built Machines, SN 0300087000 through 0300138728)
Rotary Coupling (USA Built Machines, SN 0300138729 through 0300171769 and China Built Machines, SN B300000100 through B300000969)
Engine
Generator
Spark Arrester Cleaning Instructions
Glow Plugs
Dual Fuel System (Gas Engine only)
Ford EFI Engine
Ford LPG System
Deutz EMR 2
Bio Fuel In Deutz Engines
GM Engine General Maintenance
GM Engine Dual Fuel System
GM Engine Fuel System Repair
LP Gas Fitting Inspection
GM Engine LPG Fuel System Diagnosis
-BOOM & PLATFORM
Platform
Rotator and Slave Cylinder
Main Boom Powertrack
Powertrack Maintenance
Boom Cleanliness Guidelines
Main Boom Assembly
Articulating Jib Boom
Limit Switches and Cam Valve Adjustment
Platform
Boom Rope Torqueing Procedure
Wear Pads
Wire Rope
Rotator Assembly
Foot Switch Adjustment
-BASIC HYDRAULICS INFORMATION & SCHEMATICS
Lubricating O-Rings in the Hydraulic System
Cylinders – Theory Of Operation
Cylinder Checking Procedure
Hydraulic Cylinders
Cylinder Removal and Installation
Variable Displacement Pump (M46 Series)
Valves – Theory of Operation
Pressure Setting Procedures
Hydraulic Component Start-up Procedures and Recommendations
Hydraulic Pump W/Hayes Pump Drive Coupling Lubrication
Hydraulic Schematics
-JLG CONTROL SYSTEM
JLG Control System Analyzer Kit Instructions
Machine Personality Settings and Function Speeds
Machine Orientation When Doing Speed Tests
-BASIC ELECTRICAL INFORMATION & SCHEMATICS
General
Multimeter Basics
Applying Silicone Dielectric Compound to Electrical Connections
AMP Connector
DEUTSCH Connectors
Electrical Schematics

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JLG 600S 600SJ 660SJ Service And Maintenance Manual Boom Lift 3121202 SN 0300087000 through 0300171769 B300000100 through B300000969