Factory Technical Manual For John Deere Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 754
Number: TM1375 (October 1988)
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

John Deere Excavator
595

Contents

—GENERAL INFORMATION
Introduction and Safety information
General Specifications
Torque Values
Fuels and Lubrication
—AXLES AND SUSPENSION SYSTEMS
Removal and Installation
Differential or Bevel Drive
Powered Wheel Axle, Planetary Hub Reduction, Steering Knuckle Front, and Rear Axle Housings
-TRANSMISSION
Removal and Installation
Gears, Shafts, Bearings and
Power Shift Clutch
Main Shaft, Bevel Gear, Countershaft, Front Output Shaft, 2WD-to-4WD Shifter, Low to High Range Shifter, Gear Pump and Front and Rear Case.
Hydraulic System Propel (Transmission Drive), Motor, Brake Valve
-ENGINE
For Engine, 4.5L (276 cu in.), Repair, See CTM-4.
-ENGINE AUXILIARY SYSTEMS
Speed Controls
Engine Speed Linkage, Speed
Control Lever, Fuel Shut-Off Linkage
-STEERING SYSTEM
Hydraulic System
Steering Valve and Steering Cylinder
-SERVICE BRAKES
Active Elements
-PARK BRAKE
Active Elements
-ELECTRICAL SYSTEMS
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Wiring Harness and Switches
Instruments and Indicators
Motors and Actuators
-OPERATOR’S STATION
Heating and Air Conditioning, Specifications—Air Conditioning
-PNEUMATIC SYSTEM
Pump and Drives
Air Compressor, Idle Pulley Control Valves
Control Valves, Relief Valves
Reservoir, Filter, and Trap Specifications—Air Dryer, Air Horn
Cylinders
Specifications—Master Brake Cylinder
-EXCAVATOR
Controls Linkage
Frames ,Specifications—Pivot
Pins and Bushings
Hydraulic System
Control Valve, Cylinders, Axial Pumps, Regulator, and Hydraulic Reservoir
-SWING, ROTATION OR PIVOTING SYSTEM
Hydraulic System
Swing Motor
OPERATIONAL CHECK-OUT PROCEDURE
-ENGINE OPERATION AND TEST
Theory of Operation
System Operational Check
Diagnostic Information
Adjustments
Tests
-ELECTRICAL SYSTEM OPERATION AND TEST
Theory of Operation
System Operational Check
Diagnostic Information
Tests
-POWER TRAIN OPERA TION AND TEST
Theory of Operation
System Operational Check
Diagnostic Information
Adjustments
Tests
-HYDRAULIC SYSTEM OPERATION AND TEST
Theory of Operation
System Operational Check
Diagnostic Information
Adjustments
Tests
-MISCELLANEOUS COMPONENTS/AIR SYSTEM OPERATION AND TEST
Theory of Operation
System Operational Check
Diagnostic Information
Adjustments
Tests
-HEATING AND AIR CONDITIONING OPERATION AND TEST
Theory of Operation
System Operational Check
Adjustments
Tests
-DEALER FABRICATED TOOLS
Dealer Fabricated Tools