Factory Repair Manual For John Deere Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 574
Number: TM1445 (February 1989)

Model

John Deere Excavator
595D

Contents

—GENERAL INFORMATION
Safety
General Specifications
Torque values
-Fuels and Lubricants
Inspection Procedures
-WHEELS
Powered Wheels and Fastenings
—AXLES AND SUSPENSION SYSTEMS
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts and U-Joints
Axle Shafts, Bearings and Reduction Gears Tow Excavator, Hub Reduction. Steering Knuckle, Front and Rear Axle Housings
-TRANSMISSION
Removal and installation
Input Drive Shafts and U-Joints
Gears, Shafts, and Power Shift Clutch Transmission. 2WD-4WD Shift Unit. Front Output Housing. Travel Gear Housing, and Pinion Shaft
Hydraulic System Travel (Transmission Drive) Motor, Counterbalance Valve, and Rotary Manifold
-ENGINE
NOTE: For Engine, 4.5L (276 cu in.), Repair, see CTM-4.
Removal and Installation Engine, Fuel Injection Pump, Fuel Injection Nozzles, Bleed Fuel System, Turbocharger, Fuel Transfer Pump, Water Pump, Intake Manifold, Exhaust Manifold and Engine Oil Cooler
-ENGINE AUXILIARY SYSTEMS
Cold Weather Starting Aids Starting Aid Solenoid, Nozzle and Engine Coolant Heater
Cooling System Fan, Fan Belt and Radiator
Speed Controls
Speed Control Assembly and Linkage
Intake System Air Cleaner and Air Intake System Leakage Test
External Fuel Supply System
-DAMPENER DRIVE (FLEX COUPLING)
Elements
-STEERING SYSTEM
Hydraulic System Steering Valve, Pump, Flow Regulator, Switch Valve and Cylinder
-SERVICE BRAKES
Active Elements
Hydraulic System
-PARK BRAKE
Active Elements
-ELECTRICAL SYSTEM
Batteries, Support and Cables
Alternator, Regulator and Charging System Wiring
Wiring Harness and Switches
Instruments and Indicators
Motors and Actuators
Starting Motor
-FRAME, CHASSIS, OR SUPPORTING STRUCTURE
Frame Installation
Chassis Weights
-OPERATOR’S STATION
Removal and Installation
Cab (Without Floor)
Operator Enclosure Window Panes, Cab Door and Latch, Door Release Handle, Windshield Washer and Wiper
Seat
Heater and Air Conditioning
-SHEET METAL AND STYLING
Hood or Engine Enclosure
-SAFETY, CONVENIENCE, AND MISCELLANEOUS
Horn and Warning Devices
-PNEUMATIC SYSTEM
Pump and Drives
Air Compressor, Idle Pulley
Control Valves
Control Valves, Relief Valves
Reservoir, Filter, and Trap Air Dryer, Air Horn
-BULLDOZERS
Removal and Installation
Hydraulic System
-EXCAVATOR
Buckets
Bucket, Linkage, Bushings, Tooth
Tip and Tooth Shank
Frames Arm, Boom and Bushings
Hydraulic System
Hydraulic Pump, Hydraulic Pump Regulator, Pilot Pump,
Solenoid Valve and Pilot Pressure Regulating Valve, Engine Speed Mode Selection Cylinders,
Hydraulic Control Valve, Reservoir, Return Filter and Suction Filter, Oil Cooler Restriction Valve,
Oil Cooler Bypass Valve, Oil Cooler, Cylinders, Propel Function Pilot Controller Valve,
Dig Function Pilot Controller Valve, Pilot Shut-off Valve, Pilot Filter, Flow Control Valve and Check Valve Block
-SWING, ROTATION, OR PIVOTING SYSTEM
Brakes
Mechanical Drive Elements Swing Gearbox and Swing Bearing
Hydraulic System Swing Motor, Crossover Relief Valves, Make-up Valves and Swing Brake Release Valve
-DEALER FABRICATED TOOLS
Dealer Fabricated Tools