Factory Field Assembly Procedure For Komatsu Hydraulic Excavator.

Format: PDF
Language: English
Pages: 373
Number: GEN00016-01
Bookmarks: Yes

Model

Komatsu Hydraulic Excavator
PC1800-6
SN 10011; 11002 And Up

Contents

-GENERAL
Specifications
Points Regarding Local Assembly
Bolt Tightening Torque And Bolt Tightening Tools
Separate Units
List Of Parts Sent Individually
Assembly Procedure, Assembly Equipment And Schedule
Kit Layout Diagram
Tools And Equipment To Be Used
-COMPONENTS TO BE ASSEMBLED IN HARBOR
Cooling Sub Assy
Fuel Tank Sub Assy
Hydraulic Tank Sub Assy
Suction Tube Sub Assy
Oil Cooler Line
Swing Machinery Sub Assy
Hood (Small) Sub Assy
Right Side Door Sub Assy
Right Side Duct Sub Assy
Partition Cover
Muffler Cover
Battery Case Sub Assy
-ASSEMBLY OF CHASSIS
Assembly Of Track Frame And Axle
Travel Motor Piping
Idler Cushion Cylinder Piping
Installation Of Travel Motor Guard
Filling Swing Circle With Grease
Assembly Of Revolving Frame Assembly And Axle Assembly
Swivel Travel Piping
Swing Circle Grease Tube Piping
Installation Of Left And Right Ladders
Installation Of Left Catwalk (STD)
Installation Of Right Catwalk
Installation Of Catwalk, Handrail Beside Operator’s Cab
Installation Of Operator’s Cab Ladder
Installation Of Operator’s Cab Handrail
Installation Of Handrail At Rear Of Operator’s Cab
Operator’s Cab Front Frame, Handrail
Right Deck Handrail
Installation Of Ladder On Top Of Hydraulic Tank
Installation Of Counterweight
Installation Of Counterweight Ladders (Left And Right)
Installation Of Handrail On Top Of Fuel Tank, Counterweight
Installation Of Fuel Tank Vibration Stopper Bracket
Installation Of Grease Reel, Hose, Bracket
Installation Of Left Cab Base Assembly
Installation Of Operator’s Cab Assembly
Installation Of Wiper Motor Cover Inside Operator’s Cab
Installation Of Upper Handrail Of Left-Hand Door Cover
Handrails Above The RH Door And Above The Hydraulic Oil Tank
Emergency Stop Switch, Fuel Cut Lever
Handrail Above The Radiator
Connection Of Hydraulic Piping Operator’s Cab Assembly
Connection Of Window Washer Hose Of Operator’s Cab Assembly
Connection Of Air Piping Of Left Cab Base Assembly
Connection Of Grease Piping Of Operation’s Cab Assembly
Connection Of Wiring Harness In Cab Base
Piping Of Air Conditioner Discharge Hose
Installation Of Head Guard
Installation Of Orbcomm Antenna
Connection Of Battery Cable
Start Engine
Final Tightening Of Swing Circle Mounting Bolts
Parts To Be Touched Up After Field Assembly
Installation Of Left-Hand Catwalk And Power-Assisted Ladder
-PC1800 INSTALLATION OF BACKHOE WORK EQUIPMENT
Installation Of Boom Cylinder To Chassis
Installation Of Boom Cylinder Piping
Bleeding Air From Boom Cylinder
Boom Sub-Assembly
Installation Of Boom Assembly
Installation Of Boom Cylinder Top Pin
Connection Of Arm Assembly To Boom
Installation Of Hoses Between Boom And Chassis
Installation Of Arm Cylinder Top Pin
Bleeding Air From Arm Cylinder
Installation Of Hydraulic Hoses Between Boom And Arm
Connection Of Grease Piping
Connection Of Wiring Between Boom And Chassis
Installation Of Hoses Between Boom And Chassis
Connection Of Bucket Assembly To Arm
Installation Of Bucket Link
Bleeding Air From Bucket Cylinder
-ASSEMBLY MANUAL FOR LOADING SHOVEL WORK EQUIPMENT
Installation Of Arm Cylinder Tubes And Hoses
Installation Of Bucket Hoses
Installation Of Bottom Dump Hoses And Tubes
Installation Of Pilot Solenoid Valve
Installation Of Bottom Priority Valve
Installation Of Arm Pilot Drain Circuit
Installation Of Control Parts
Installation Of Horn Switch
Change Of Arm Pilot Piping
Removal Of Boom Foot Handrail
Installation Of Arm Cylinder Bottom Parts
Installation Of Boom Cylinder To Machine Body
Installation Of Boom Cylinder Piping
Installation Of Boom Assembly
Installation Of Boom Cylinder Head Pins
Installation Of Grease Feed Hose Between Machine Body And Boom
Installation Of Bucket Cylinder Assembly
Installation Of Arm Assembly
Installation Of Arm Cylinder Assembly
Installation Of Hoses Between Boom And Arm
Installation Of Bucket Cylinder Hoses
Installation Of Grease Feed Hose Of Bucket Cylinder
Installation Of Bucket Assembly
Installation Of Bottom Dump Hose And Grease Feed Hose Between Arm And Bucket
-INSPECTION AND SERVICING PROCEDURES AFTER FINNISHING ALL THE ASSEMBLY AND INSTALLATION WORKS
Inspecting The Oil Level And Water Level In Respective Sections And Refilling Them
Selection Of The Appropriate Fuel Type And Lubricating Oil Type Fitting To The Atmospheric Temperature Range
Flushing Of Hydraulic Circuit
Releasing Residual Pressure From Hydraulic Circuit
INITIALIZATION PROCEDURES FOR VHMS CONTROLLER
SETTING PROCEDURES FOR REPLACING VHMS CONTROLLER
FIELD ASSEMBLY INSPECTION REPORT