Komatsu PC2000-8 Field Assembly Procedure Hydraulic Excavator GEN00060-10 SN 20001-

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Factory Field Assembly Procedure For Komatsu Hydraulic Excavator.

Format: PDF
Language: English
Pages: 334
Number: GEN00060-10
Bookmarks: Yes
Searchable: Yes

Model

Komatsu Hydraulic Excavator
PC2000-8

Contents

SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
DISPOSAL OF REMOVED PARTS
ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE
FLOWCHART OF MAIN ASSEMBLY PROCEDURE
KIT LAYOUT DIAGRAM
TRANSPORTATION POSTURES
LIST OF PARTS SENT INDIVIDUALLY (Assembly of undercarriage)
TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY
TIGHTENING TORQUE
COATING MATERIALS LIST
-ASSEMBLY OF CHASSIS
Assembly Of Track Frame Assembly And Center Frame Assembly
Installation Of Idler Cushion Cylinder Piping
Installation Of Travel Motor Piping
Installation Of Travel Motor Cover
Filling Swing Circle With Grease
Assembly Of Revolving Frame Assembly And Undercarriage
Installation Of Swing Machinery (Front) Assembly (27T) Installation Of Swing Motor (Front) Assembly (32T)
Connection Of Swivel Joint Piping
Connection Of Swing Circle Grease Piping
Installation Of Hydraulic Tank Assembly
Installation Of Fuel Tank Assembly
Connection Of Fuel Tank Assembly Piping And Wiring
Installation Of Cab Base Assembly
Installation Of Emergency Escape Ladder
Installation Of Left Floor Assembly
Connection Of Cab Base Assembly Piping
Connection Of Cab Base Assembly Wiring
Connection Of Left Floor Assembly Heater Piping
Connection Of Left Floor Assembly Wiring
Installation Of Tail Pipe
Installation Of Power Container Assembly
Connection Of Suction Piping
Connection Of Oil Cooler Piping And Pump Drain Piping
Connection Of Fan Motor Drain Piping
Installation Of Suction Unit Undercover
Connection Of Delivery Piping
Connection Of Pilot Piping And Fan Motor Piping
Connection Of Power Container Assembly Fuel Piping
Connection Of Power Container Assembly Air Conditioner Piping
Connection Of Power Container Assembly Heater Piping
Connection Of Power Container Assembly Wiring
Installation Of Operator’s Cab Assembly
Installation Of Rotary Lamp (If Equipped)
Installation Of Orbcomm Antenna (If Equipped)
Connection Of Operator’s Cab Assembly Wiring
Connection Of Operator’s Cab Assembly Hydraulic Piping
Connection Of Operator’s Cab Assembly Window Washer Hose
Connection Of Operator’s Cab Assembly Air Conditioner Piping
Connection Of Operator’s Cab Assembly Heater Piping
Installation Of Operator’s Cab Rear Floor Assembly
Installation Of Handrail Around Operator’s Cab
Installation Of Track Frame Ladder
Installation Of Power Container Side Catwalk Assemblies Fright And Left)
Installation Of Right Floor Assembly, Grease Can Cover Assembly And Center Floor
Installation Of Fuel Tank Right Catwalk Assembly
Installation Of Fuel Tank Front Catwalk Assembly
Adjustment Of Exterior Parts Clearance
Connection Of Grease Reel Piping
Installation Of Access Ladder Assembly
Installation Of Counterweight Assembly
Installation Of Deformation Preventing Stoppers For Catwalk Assemblies(Left And Right) On The Side Of Power Container
Installation Of Handrail On Counterweight
Installation Of Handrail Clamps
Connection Of Fuel Cut Wire
Connection Of Drain Piping Under Power Container
Connection Of Battery Wiring
Setting Of Hydraulic Tank Strainer
Starting Engine, Checking Oil And Coolant Levels, Bleeding Air From Each Part, And Adjusting Track
Permanent Tightening Of Swing Circle Bolt
Parts To Be Touched Up After Field Assembly (Chassis Side)
Connection Of Engine Heater Connection Port
Installation Of Optional Harness
Installation Of Rear Lamps
Installation Of Rear Camera
Connection Of Emergency Stop Switch (If Equipped) (At The Right Below Container)
Connection Of Emergency Stop Switch (If Equipped) (At The Left Side Of Ladder)
Installation Of Engine Oil And PTO Oil Pipings
Installation Of Coolant Piping
Installation Of Guard Bracket (If Equipped)
-ASSEMBLY OF BACKHOE
Installation Of Boom Cylinder
Installation Of Boom Cylinder Hoses (Serial No. 20095 And Up)
Assembly Of Boom Sub Assembly
Installation Of Boom Assembly
Installation Of Boom Cylinder Head Side
Installation Of Hoses Between Boom And Chassis
Installation Of Arm Assembly
Installation Of Arm Cylinder
Connection Of Hoses Between Boom And Arm
Connection Of Auto Grease Piping
Connection Of Wiring Between Boom And Chassis
Installation Of Bucket Assembly
Installation Of Bucket Link
Bleeding Air From Cylinders
Parts To Be Touched Up After Field Assembly (Work Equipment Side)
Bleeding Air From Auto Grease Circuit
-ASSEMBLY OF LOADING SHOVEL WORK EQUIPMENT
Installation Of Arm Cylinder Bottom Parts
Installation Of Boom Cylinder To Machine Body
Installation Of Boom Cylinder Hoses
Installation Of Boom Cylinder Piping
Installation Of Boom Assembly
Installation Of Boom Cylinder Head Pins
Installation Of Hose Between Machine Body And Boom
Installation Of Bucket Cylinder Assembly
Installation Of Arm Assembly
Installation Of Arm Cylinder Assembly
Installation Of Hoses Between Boom And Arm
Installation Of Bucket Cylinder Hoses
Installation Of Grease Feed Hose Of Bucket Cylinder
Installation Of Bucket Assembly
Installation Of Arm Cylinder Junction Hoses
Installation Of Bottom Dump Hose And Grease Feed Hose Between Arm And Bucket
Installation Of Arm Dump Cushion (Proximity Switch)
-INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY
Inspection Of Oil Levels And Coolant Levels And Using Standard Of Fuel And Lubricant
Flushing Of Hydraulic Circuit
Releasing Residual Pressure From Hydraulic Circuit
Releasing Residual Pressure From HIC Circuit And Check Of Gas Pressure In HIC Accumulator
Charging Air Conditioner With Refrigerant
Installed Angles Of Mirrors
Installed Angles Of Lights
VHMS CONTOROLLER INITIAL SETTING PROCEDURE
PC2000-8 Main pump air bleeding check sheet
FIELD ASSEMBLY INSPECTION REPORT