Factory Field Assembly Instructions For Komatsu Hydraulic Excavator.
Format: PDF
Language: English
Pages: 211
Number: GEN00101-02
Bookmarks: Yes
Searchable: Yes
Model
Komatsu Hydraulic Excavator
PC600-8E0
SN 65001 And Up
PC600LC-8E0
SN 65001 And Up
PC650-8E0
SN 65001 And Up
PC650LC-8E0
SN 65001 And Up
PC700LC-8E0
SN 65001 And Up
Contents
SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
DISPOSAL OF REMOVED PARTS
ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
KIT LAYOUT DIAGRAM
TRANSPORTATION
LIST OF TOOLS FOR FIELD ASSEMBLING
TIGHTENING TORQUE
COATING MATERIALS
SELECTION OF WIRE ROPES USED FOR ASSEMBLY
-ASSEMBLY OF CHASSIS
Installation of Left and Right Track Frames
Installation of Travel Pipe
Installation of Operator Cab’s Left Handrail
Installation of Operator Cab’s Door Stopper and Striker
Installation of Rearview Mirror
Installation of Handrail
1 Installation of Step
2 Installation of Step
Installation of Left Side Step
Sticking Sheet to Counterweight
Installation of Rear View Camera
Installation of Counterweight
Installation of Step Light
Bleeding of Air from Travel Motor
Installation of Travel Piping Cover
Installation of Travel Piping Cover
Installation of Travel Motor Guard
Testing Track Shoe Tension
Check Fuel, Coolant and Oil Levels
-ASSEMBLING OF WORK EQUIPMENT
Assembly of Arm Cylinder
Connection of Arm Cylinder Hoses
Installation of Boom Cylinder
Installation of Boom Cylinder Hoses
Installation of Boom Foot Dust Seal
Assembly of Boom Assembly
Installation of Hoses from Chassis Along Top of Boom
Connection of Boom Cylinder Head
Installation of Arm Assembly
Installation of Bucket Cylinder Hoses between Boom and Bucket Cylinder
Installation of Bucket
Connection of Work Equipment Grease Piping
Connection of Work Equipment Wiring
Greasing after Assembling Work Equipment
Bleeding Air from Work Equipment Circuit
Parts to be Touched up After Field Assembly
-ASSEMBLING OF WORK EQUIPMENT OF LOADING SHOVEL
Releasing Residual Pressure In Hydraulic Circuit
Pulling Out Boom Foot Pin And Boom Cylinder Foot Pin
Installation Of Boom Cylinder Foot
Installation Of Boom And Arm Assembly
Installation Of Boom Cylinder Hoses
Installation Of Boom Cylinder Rod Pin
Installation Of Boom Cylinder
Installation Of Arm Cylinder Hoses
Installation Of Bucket Cylinder
Installation Of Bucket Cylinder Hoses
Installation Of Connecting Hoses Between Chassis And Boom Top
Installation Of Bottom Dump Cylinder Hoses
Installation Of Bucket Assembly
Installation Of Working Lamps
Installation Of Work Equipment Grease Piping
Greasing After Assembling Of Work Equipment
Bleeding Air From Work Equipment Circuit
Checking Oil Level In Hydraulic Tank And Adding Oil
-ASSEMBLING OF COUNTERWEIGHT REMOVER
Sticking Sheet To Counterweight
Adjustment Of Shims For Counterweight
Greasing
Installation Of Counterweight Remover
Installation Of Covers
Installation Of Clamps
Installation Of Hoses
Bleeding Air From Counterweight Remover Circuit
Installation Of Counterweight
Installation Of Accessories
Check Of Operation
-PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION OF ASSEMBLY
Inspection of Oil Level in Hydraulic Tank and Refill
Replacement of Return Filter (Standard Filter to Flushing Filter)
Flushing of Hydraulic Circuit
Failure code
Operating Method of Monitoring
FIELD ASSEMBLY INSPECTION REPORT (BACKHOE)
FIELD ASSEMBLY INSPECTION REPORT (LOADING SHOVEL)
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