Factory Repair Manual For Manitou Perkins Industrial Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 304
Issue: june 2008
Bookmarks: Yes
Searchable: Yes
Model
Manitou Perkins Industrial Engine
1104D-120CV
Euro 3
Contents
-SPECIFICATIONS
Engine Design
Fuel Injection Lines
Fuel Injection Pump
Fuel Injectors
Fuel Transfer Pump
Fuel Filter Base
Fuel Filter
Fuel Priming Pump
Lifter Group
Rocker Shaft
Valve Mechanism Cover
Cylinder Head Valves
Cylinder Head
Turbocharger
Exhaust Manifold
Camshaft
Camshaft Bearings
Engine Oil Filter Base
Engine Oil Cooler
Engine Oil Pump
Engine Oil Pressure
Engine Oil Bypass Valve
Engine Oil Pan
Crankcase Breather
Water Temperature Regulator and Housing
Water Pump
Cylinder Block
Crankshaft
Crankshaft Seals
Connecting Rod Bearing Journal
Main Bearing Journal
Connecting Rod
Piston ana Rings
Piston Cooling Jet
Front Housing and Covers
Gear Group (Front)
Flywheel
Flywheel Housing
Crankshaft Pulley
Belt Tension Chart
Engine Lifting Bracket
Alternator
Starter Motor
Coolant Temperature Sensor
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Boost Pressure Sensor
Inlet Manifold Temperature Sensor
Crankshaft Position Sensor
Electronic Control Module
Glow Plugs
-TESTING AND ADJUSTING
Engine Operation
Fuel System
Air Inlet and Exhaust System
Lubrication System
Cooling System
Basic Engine
Electrical System
-DISASSEMBLY
Fuel Priming Pump – Remove and Install (Electric Fuel Priming Pump)
Fuel Priming Pump – Remove and Install (Manual Priming Pump)
Fuel Filter Base – Remove and Install (Secondary Fuel Filter)
Fuel Transfer Pump – Remove
Fuel Transfer Pump – Install
Fuel Injection Lines – Remove
Fuel Injection Lines – Install
Fuel Manifold (Rail) – Remove and Install
Fuel Injection Pump – Remove
Fuel Injection Pump – Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump Gear – Install
Electronic Unit Injector – Remove
Electronic Unit Injector – Install
Turbocharger – Remove
Turbocharger – Install
Wastegate Solenoid – Remove and Install
Exhaust Manifold – Remove and Install
Exhaust Elbow – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Engine Oil Filter Base – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Relief Valve – Remove and Install (Engines with a Balancer Unit)
Engine Oil Relief Valve – Remove and Install (Engines Without a Balancer Unit)
Engine Oil Pump – Remove and Install (Engines Without a Balancer Unit)
Water Pump – Remove
Water Pump – Install
Water Temperature Regulator – Remove and Install
Flywheel – Remove
Flywheel – Install
Crankshaft Pulley – Remove and Install (Engines With an Automatic Belt Tensioner)
Crankshaft Pulley – Remove and Install (Engines Without an Automatic Belt Tensioner)
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Crankshaft Wear Sleeve (Rear) – Remove and Install
Flywheel Housing – Remove and Install
Crankshaft Front Seal – Remove and Install
Crankshaft Wear Sleeve (Front) – Remove and Install
Front Cover – Remove and Install
Gear Group (Front) – Remove and Install
Idler Gear – Remove
Idler Gear – Install
Housing (Front) – Remove
Housing (Front) – Install
Accessory Drive – Remove and Install
Crankcase Breather – Remove and Install (Filtered Breather)
Crankcase Breather – Remove and Install (Unfiltered Breather)
Valve Mechanism Cover – Remove and Install
Valve Mechanism Cover Base – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove and Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install (Aluminum and Pressed Steel Oil Pans)
Engine Oil Pan – Remove and Install (Cast Iron Oil Pan)
Balancer – Remove
Balancer – Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove (Connecting rods in position)
Connecting Rod Bearings – Install (Connecting rods in position)
Crankshaft Main Bearings – Remove and Install (Crankshaft in position)
Crankshaft – Remove
Crankshaft – Install
Crankshaft Timing Ring – Remove and Install
Crankshaft Gear – Remove and Install
Bearing Clearance – Check
Crankshaft Position Sensor – Remove and Install
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Sensor – Remove and Install
Position Sensor (Fuel Injection Pump) – Remove and Install
Fuel Pressure Sensor – Remove and Install
Boost Pressure Sensor – Remove and Install
Inlet Air Temperature Sensor – Remove and Install
Glow Plugs – Remove and Install
V-Belts – Remove and Install (Engines Without an Automatic Belt Tensioner )
Alternator Belt – Remove and Install (Engines With an Automatic Belt Tensioner)
Fan – Remove and Install
Fan Drive – Remove and Install
Electronic Control Module – Remove and Install
ECM Mounting Bracket – Remove and Install
Alternator – Remove (Engines Without an Automatic Belt Tensioner)
Alternator – Remove (Engines With an Automatic Belt Tensioner)
Alternator – Install (Engines Without an Automatic Belt Tensioner)
Alternator – Install (Engines With an Automatic Belt Tensioner)
Electric Starting Motor – Remove and Install
Air Compressor – Remove and Install
Vacuum Pump – Remove and Install
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