Mitsubishi EV100ZX SCR Service Manual Motor Control For Forklift WENB8606-01

Factory Service Manual For Mitsubishi Motor Control For Forklift. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 110
Number: WENB8606-01
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes

Model

Mitsubishi Motor Controller For 2FBC15, 2FBC18, 2FBC20, 2FBC25, 2FBC25E, 2FBC30 Forklifts
EV100ZX SCR

Contents

-GENERAL INFORMATION & FEATURES
Glossary
Nameplate and Serial Number Locations
EV100ZX Motor Controller without SCR Hydraulics
EV100ZX Motor Controller with optional SCR Hydraulics
Basics of Circuit Operation
Traction Control Logic Flow Chart
Console (Display)
Features of the EV100ZX Control System
General Maintenance for the EV100ZX Motor Controller
Trouble-shooting the EV100ZX Motor Controller
EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
EV100ZX SCR Control Wiring Schematic for Optional Equipment
-HANDSET
General Information
Function Numbers (Traction)
Function Settings Chart (Traction Card)
Function Set-Up Procedures for Optional SCR Hydraulics
Function Numbers (Pump)
Function Settings (Pump Card)
-CHECKS & REPAIRS
General Information
Motors and Controls
Unsatisfactory Brush Performance
Commutator Surfaces
Motor Winding Specifications
-LOGIC CARD CONNECTIONS & TROUBLESHOOTING BY SYMPTOM
Main Logic Card
Component Locations
Terminal Connections for ZX Logic Cards
EV100ZX Logic Card Specifications
EV100ZX Current Limit Curves
Hydraulic Pump Control Troubleshooting
-THEORY OF OPERATION
Electronic Speed Controls
Flyback Current from the Motor
Control Cards
Sequence of Operation
SCR Control (Hydraulic Pump Motor)
Contactors
Circuit Protection
Truck Management Module (TMM1)
Instrument Panel
-WIRING
Power Cable Connections
Traction Control Card Wire Harness Connections
Control Card Wire Harness for Optional Hydraulic Pump SCR
Pump Driver
Pump Time Delay
-DIAGNOSTIC STATUS CODES
Basic Checks
On Board Diagnostics
Status Codes
GLOSSARY
-NAMEPLATE AND SERIAL NUMBER LOCATIONS
Before Servicing Forklift Trucks
EV100ZX MOTOR CONTROLLER WITHOUT SCR HYDRAULIC
EV100ZX MOTOR CONTROLLER WITH SCR HYDRAULICS
BASICS OF CIRCUIT OPERATION
TRACTION CONTROL LOGIC FLOW CHART
CONSOLE (DISPLAY)
-FEATURES OF THE EV100ZX CONTROL SYSTEM
Creep Speed
Controlled Acceleration
Current Limit
Plugging
Pedal Position Plug
Ramp Start
Full Power Transition
1A Current Drop Out
Static Return to Off
Accelerator Volts Hold-Off
Coil Drivers
Thermal Cutback
Pulse Monitor Trip (PMT)
Steer Pump Time Delay
Internal Resistance Compensation
Hour Meter
Battery Discharge Indication
On Board Diagnostics
Reverse Battery Protection
Shorted 3REC Protection
Low Current Control Switches
Regenerative Braking
Stored Status Codes
Four Speed Modes
Truck Management Module
Maintenance Alert
GENERAL MAINTENANCE FOR THE SCR CONTROL
TROUBLE-SHOOTING THE EV100ZX MOTOR CONTROLLER
-EV100ZX SCR CONTROL WIRING SCHEMATICS
EV100ZX Wiring Schematics without SCR Hydraulics
EV100ZX Wiring Schematics with SCR Hydraulics
EV100ZX Wiring Schematics for Electrical Options

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.