Factory Service Repair Manual For Same Explorer 75 T-TB, 85 T-TB, 95 T-TB Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Same Explorer 75 T-TB, 85 T-TB, 95 T-TB
Contents
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING
OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
TIGHTENING TORQUES
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
CONVERSION FACTORS
-Section 10
TRANSMISSION
Introduction
Description
Clutch Housing
Hi-Lo Unit
Gearbox And Shuttle Assembly (Hi-Lo Version)
Gearbox And Shuttle Assembly (Version Without Hi-Lo)
Bevel Pinion And Range Gearbox Assembly
Four-Wheel Drive Engagement And Parking Brake Assembly
Differential Assembly
Brakes And Rear Axle Assembly (Version 85T – 95T)
Brakes And Rear Axle Assembly (Version 75T – 75Tb – 85Tb – 95Tb)
REAR PTO
DESCRIPTION
Pto Clutch Assembly (Version 85T – 95T – 95Tb)
Pto Clutch Assembly (Version 85T – 95T – 95Tb)
Pto Clutch Assembly (Version 75T – 75T – 85Tb)
Pto Clutch Assembly (Version 75T – 75T – 85Tb)
2-Speed Pto And Groundspeed Pto
4-Speed Pto And Groundspeed Pto
FRONT AXLE
Final Drive (Version 75T – 75Tb – 85Tb)
Finl Drive (Version 85T – 95T – 95Tb)
Pinion, Differential And Differential Lock
HYDRAULIC SYSTEM
DESCRIPTION
Hydraulic Diagram (Version 75T – 75Tb – 85Tb)
Hydraulic Diagram (Version 85T – 95T – 95Tb)
Steering Circuit Gear Pump
Lift Circuit Gear Pump
Power Steering
Pressure Control Valve
Auxiliary Services Control Valve
Lift Control Valve (Version 75T – 75Tb – 85Tb)
Lift Control Valve Version 85T – 95T – 95Tb)
BRAKING SYSTEM
DESCRIPTION
“Separate-Brakes” Valve
Trailer Braking Valve
-Section 30
ENGINE HOOD AND SIDE PANELS
Removal
Refitting
RADIATOR
Removal
Refitting
STARTER MOTOR
Removal
Refitting
WHEELS
FRONT WHEELS (4WD Version)
Removal
Refitting
FRONT WHEELS (2WD version)
Removal
Refitting
REAR WHEELS
Removal
Refitting
FRONT AXLE DRIVE SHAFT
Removal
Refitting
FRONT SUPPORT
Removal
Refitting
FRONT AXLE
COMPLETE AXLE ASSEMBLY
Removal
Refitting
Adjusting Of The Front Axle End Float
STEERING CYLINDER
Removal
Refitting
Disassembly
Assembly
EPICYCLIC REDUCTION UNIT
Removal
Refitting
Disassembly (Version 75T – 85T – 95T)
Assembly
Disassembly (TB version)
Assembly
STEERING KNUCKLE HOUSING AND HALFSHAFT 37
Removal
Refitting
Adjusting The Bearings Preload
PINION-DIFFERENTIAL ASSEMBLY
Removal
Refitting
DIFFERENTIAL LOCK
Removal
Refitting
Adjustment
BEVEL GEAR PAIR
Disassembly
Adjustment Of The Differential Preload
Adjustment Of The Pinion And Crown Wheel Backlash
Completion Of Assembly
DIFFERENTIAL
Disassembly
Assembly
EXHAUST PIPE
Removal
Refitting
ENGINE
Separating The Engine From The Transmission
Removal
Refitting
CLUTCH ASSEMBLY
CLUTCH
Removal
Checking Clutch Plate Wear
CLUTCH RELEASE BEARING
Renewal
CLUTCH MASTER CYLINDER
Removal
Refitting
CLUTCH PISTON
Removal
Refitting
CLUTCH CONTROL CIRCUIT
Bleeding
4-PILLAR ROPS FRAME
ROPS FRAME
Removal
Refitting
ROPS SUPPORT
Removal
Refitting
FOLDING SAFETY ROLL BAR
COMPLETE ASSEMBLY
Removal
Refitting
FENDER
Removal
Refitting
SEAT SUPPORT
Refitting
HYDRAULIC TRAILER BRAKING VALVE 106
VERSION 85T – 95T – 95TB
Removal
Refitting
AUXILIARY SERVICES CONTROL VALVE -VERSION 85T – 95T – 95TB 1
Removal
Refitting
LIFT (VERSION 85T – 95T – 95TB)
COMPLETE ASSEMBLY
Removal
Refitting
Disassembly
Assembly
LIFT CYLINDER
Disassembly
Assembly
BUSHES
Renewal
LIFT CONTROL VALVE
Disassembly
Assembly
CONTROL LEVERS
Adjustment
MECHANICAL DRAFT SENSOR
Removal
Refitting
Disassembly
Assembly
LIFT (VERSION 75T-75TB-85TB)
COMPLETE ASSEMBLY
Removal
Refitting
Disassembly
Assemblaggio
HYDRAULIC LIFT CONTROL VALVE
Removal
Refitting
Disassembly
Assembly
CONTROL LEVERS
Adjustment
3-POINT LINKAGE
Removal
Refitting
BRAKES
REAR AXLE BRAKE DISCS
Renewal
REAR AXLE BRAKE PISTON (VERSION 85T – 95T) 158
Disassembly
Assembly
REAR AXLE BRAKE PISTON (VERSION 75T – 75TB – 85TB – 95TB)160
Disassembly
Assembly
FRONT AXLE BRAKE DISCS 1
Removal
Refitting
FRONT AXLE BRAKE PISTON
Disassembly
Assembly
PARKING BRAKE
Disassembly
Assembly
BRAKE CYLINDERS
Removal
Refitting1
BRAKING CIRCUIT
Brake Bleeding Procedure
Bleeding The Rear Brakes Circuit
REAR AXLE
ASSEMBLY (VERSION 85T – 95T – 95TB)
Removal Of The Complete Rear Axle (Version 85T – 95T)
Refitting
Removal Of The Complete Rear Axle Assembly(Version 95Tb)
Refitting
COMPLETE ASSEMBLY (VERSION 75T – 75TB – 85TB)
Removal Of The Complete Rear Axle
Refitting
Disassembly
Assembly
PLANET CARRIER ASSEMBLY
Disassembly
Assembly
PLATFORM
Removal
Refitting
HYDRAULIC PUMPS
PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES
Removal
Refitting
POWER STEERING PUMP
Removal
Refitting
CLUTCH HOUSING
COMPLETE ASSEMBLY
Separating The Engine From The Transmission
Reassembly
GEARBOX AND SHUTTLE ASSEMBLY (Standard Version)
COMPLETE ASSEMBLY
Removal
Refitting
GEARBOX SUPPORT AND GEAR SELECTOR
RODS
Disassembly
Assembly
SHUTTLE AND UNDERDRIVE SHAFT
Disassembly
Assembly
MAIN SHAFT
Disassembly
Assembly
SECONDARY SHAFT
Disassembly
Assembly
HI-LO UNIT AND GEARBOX
COMPLETE ASSEMBLY
Removal
Refitting
HI-LO UNIT
COMPLETE ASSEMBLY
Removal
Refitting
Adjustment Of The End Float Of The Gears Of The Epicyclic Unit
PLANET CARRIER ASSEMBLY
Disassembly
Assemblaggio
LO RANGE CLUTCH DRUM
Disassembly
Assembly
Adjusting The Spring Preload
COMPLETE GEARBOX ASSEMBLY (Version with HI-LO)
COMPLETE ASSEMBLY
Removal
Refitting
Disassembly
Assembly
SHUTTLE SHAFT
Disassembly
Assembly
MAIN SHAFT
Disassembly
Assembly
SECONDARY SHAFT
Disassembly
Assembly
HML UNIT OUTPUT SHAFT
Disassembly
Assembly
RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY
COMPLETE ASSEMBLY
Removal
Refitting
DIFFERENTIAL
Removal
Refitting
Disassembly
Assembly
BEVEL PINION (VERSION 85T-95T-95TB)
Disassembly
Assembly
BEVEL PINION (Version 75T-75TB-85TB)
Disassembly
Assembly
FOUR-WHEEL DRIVE ENGAGEMENT CONTROL
Disassembly
Assembly
4WD OUTPUT SHAFT AND PARKING BRAKE
Disassembly
Assembly
BEVEL GEAR PAIR
Preparation For Adjustments
Adjusting The Differential Bearings Preload
Adjustment Of The Pinion Position
Adjustment Of The Pinion And Crown Wheel
PUMP DRIVE PTO
OUTER GEAR
Disassembly
Assembly
INTERNAL GEAR
Disassembly
Assembly
REAR PTO
PTO INPUT SHAFT (4-speed versions)
Removal
Refitting
Disassembly
Assembly
PTO OUTPUT SHAFT (4-speed version)
Disassembly
Assembly
REAR PTO
PTO INPUT SHAFT (2-speed version)
Removal
Refitting
PTO CLUTCH CONTROL
Removal 3
Refitting
Disassembly (Version 75T-75TB-85TB)
Assembly
Disassembly (Version 85T-95T-95TB)
Assembly
GROUNDSPEED PTO OUTPUT SHAFT
Disassembly
Assembly
GROUNDSPEED PTO ENGAGEMENT DEVICE
Disassembly
Assembly
INSTRUMENT PANEL
Removal
Refitting
POWER STEERING VALVE
Removal
Refitting
Pressure relief valve setting
Disassembly
Assembly
-Section 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
INTRODUCTION
List Of Wiring Looms
Definition Of Components And Symbols
GENERAL RULES
Modification Of The Tractor’s Electrical/Electronic Circuits
Main Wiring Faults
Removal, Refitting And Drying Of Connectors And Wiring
Diagnostic Instruments
Wire Colour Codes
Indices
Index By Part Description
Index By Part Code
Index By Connector
COMPONENTS
COMPONENT TECHNICAL DATA
DESCRIPTION OF THE PREHEATING SYSTEM
Operation
Table Of Preheating Control Unit Alarms
Preheating Control Unit Pinout
SYSTEMS
Earthing Points
Starting And Preheating
Lights – Light Selector Switch
Instrument Panel
Brakes
Transmission
Pto
WIRING LOOMS
Battery Wiring
Front Wiring (1/2)
Front Wiring (2/2)
Central Wiring (1/2)
Central Wiring (2/2)
Rear Wiring (1/2)
Rear Wiring (2/2)
Pto-Filter2 Wiring
Trailer Brake Wiring
Front Light Wiring
Rear Lights Wiring (Version Tb)
Rear Lights Wiring (Version T)
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