Takeuchi TB138FR Workshop Manual Compact Excavator CG5E001

Factory Workshop Manual For Takeuchi TB138FR Compact Excavator. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.

Format: PDF
Language: English
Pages: 678
Number: CG5E001
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Models

Takeuchi TB138FR

Contents

1. Takeuchi TB138FR Workshop Manual
2. Yanmar 3TNV, 4TNV Service Manual Engine

1. Takeuchi TB138FR Workshop Manual

-GENERAL
Safety Precautions
Cautions During Disassembly And Assembly
Cautions During Removal And Installation Of The Hydraulic Units
Cautions During Removal And Installation Of Piping
Handling Of Seals
Tightening Torques
-SPECIFICATIONS
Names Of Components
Dimensions
Specifications Tables
Mass Tables
Recommended Lubricants
Servicing Standards
Standards Forjudging Performance
-MACHINE CONFIGURATION
Drive System
Slew System
Travel System
Upper Frame
Control System
Attachments
Hydraulic System
Electrical System
Interference Prevention System
Proportional Control
Air Conditioner System
Security System
-OVERVIEW OF SYSTEM OPERATION
Truck and Heavy Equipment Systems
Air Conditioner-System Operation
Heater System Operation
Environmental Effects on System Operation
Chapter Review
-INSPECTION AND MAINTENANCEWITHOUT GAUGES
Discussion ot Inspection & Maintenance Survey Results
Visual Inspection – System Ott
Electrical System Inspection
Performance Inspection – Engine Running
Heater System Inspection
Preventive Maintenance Worksheet
Chapter Review
-TROUBLESHOOTING & SERVICE PROCEDURES
Troubleshooting Overview
Understanding System Function
A Troubleshooting Example
Manifold Gauge Set Installation
Troubleshooting By Manifold Gauge Set Readings
Review Ot Frequent Problem Areas
Conclusion
-SECURITY SYSTEM
Notes On Use
Overview Of Functions
Loss Of An Immobilizer Key
Obtaining Multiple Immobilizer Keys
Troubleshooting
-HYDRAULIC UNITS
Hydraulic Pump
Control Valve
Pilot Valve
Pilot Valve (Travel)
Pilot Valve (Offset)
Solenoid Valve (Interference Prevention Auxiliary Hydraulics)
Solenoid Valve (Air Conditioner)
Proportional Control Solenoid Valve
Shut-Off Valve
Cylinders
Travel Motor
Slew Motor
Swivel Joint
-TROUBLESHOOTING
Overall Machine
Machine Travel
Slewing
Boom
Arm
Bucket
Offset
Dozer Blade
Auxiliary Hydraulics

2. Yanmar 3TNV, 4TNV Service Manual Engine

1.SERVICE MANUAL INDUSTRIAL DIESEL ENGINE 3TNV4TNV series(Direct Injection System)
-GENERAL
Engine Nomenclature
Specifications
Fuel Oil, Lubricating Oil And Cooling Water
Engine External Views
Structural Description
Exhaust Gas Emission Regulation
-INSPECTION AND ADJUSTMENT
Periodic Maintenance Schedule
Periodic Inspection And Maintenance Procedure
Adjusting The No-Load Maximum Or Minimum Speed
Sensor Inspection
Water Leak Check In Cooling Water System
Radiator Cap Inspection
Thermostat Inspection
Adjusting Operation
Long Storage
-TROUBLESHOOTING
Preparation Before Troubleshooting
Quick Reference Table For Troubleshooting
Troubleshooting By Measuring Compression Pressure
-DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGI
Cylinder Head: Disassembly, Inspection And Reassembly
Gear Train And Camshaft
Cylinder Block
-LUBRICATION SYSTEM
Lubrication System Diagram
Trochoid Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
Parts Inspection And Measurement
Lube Oil Filter
-COOLING SYSTEM
Cooling Water System
Cooling Water Pump Components
Disassembly (Reverse The Procedure Below For Assembly)
Servicing Points
-FUEL INJECTION PUMP / GOVERNOR
Introduction
Fuel Injection Pump
-TURBOCHARGER: DISASSEMBLY, INSPECTION AND REASSEMBLY
Structure And Functions
Service Standards And Tightening Torque
Periodic Inspection Procedure
Disassembly Procedure
Washing And Inspection Procedure
Reassembly Procedure
Handling After Disassembly And Reassembly
Troubleshooting
-STARTING MOTROR
For 4TNV94L/ 98
For 4TNV106 (T)
For 3Tnv82A To 3/4Tnv88
-ALTERNATOR
The 40A Alternator For 3Tnv84 And Other Models
-ELECTRIC WIRING
Electric Wiring Diagram
Precaution On Electric Wiring
-TIGHTENING TORQUE FOR BOLTS AND NUTS
Tightening Torques For Main Bolts And Nuts
Tightening Torques For Standard Bolts And Nuts
-SERVICE STANDARDS
Engine Tuning
Engine Body
Lubricating Oil System (Trochoid Pump)

What you get

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