Tigercat 480B Service Manual Mulcher 49610AENG

$24.00

Factory Service Manual For Tigercat Mulcher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 486
Number: 49610AENG (december 2018)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Tigercat Mulcher
480B
Serial Number 4801001–4801500

Contents

INTRODUCTION
MACHINE IDENTIFICATION AND SERIAL NUMBERS
STANDARDS FOR MACHINE OPERATOR PROTECTIVE STRUCTURES
NON-APPROVED FIELD PRODUCT CHANGES
REGULATORY INFORMATION
-SAFETY
Avoid Injury From Backover Accidents
Battery Disconnect Switch
Battery Safety
Boom Cylinder Lock
Cab Exits
Cab Tilt Support Link
Cooling System
Diesel Exhaust Fluid (DEF)
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
General Safety Precautions
Grease Injection Injury
Hazard Zone
Interlock Door And Armrest Switches
Lightning Safety Awareness
Machine Stability And Traction
Mulching Operation Safety
Notice Labels
Operating Safety Precautions
Parking The Machine
Pilot System Pressure, Release
Preparing The Machine For Maintenance
Protective Clothing
Release Pilot System Pressure
Safety Hazards
Safety Labels
Safety Precautions
Safety Signal Words
Safety Symbols
Servicing Safety Precautions
Transporting The Machine
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
Air Compressor-Air Supply
Air Vents, Cab
Alarm
Alarm Light
Attachment Switch
Attachment Tilt
Audio System
Auxiliary Input Connection
Auxiliary Power Supply, 12 Volt
Battery Boosting
Battery Disconnect Switch
Bluetooth Functions
Boom Float
Boom Lift
Cab Controls, Accessories And Instrument Panel
Cab Features
Cold Weather Starting
Computer
Computer And Display
Control Panels
Coolant Heater, Engine (Optional)
Cruise Control Operation
Diagnostics Connection, Engine
Emergency Stop Button
Engine
Engine Coolant Heater (Optional)
Engine Speed Switch
Ethernet Connection
Filters
Fire Detection System
Fire Extinguisher
Fire Suppression System (Optional)
Heater, Engine Coolant (Optional)
Horn
Ignition Key Switch
Interior Cab Lights Switch
Interlock Reset Switch
Joystick Controls
Lighter, 24 Volt
Lights
Machine Preparation
Mirrors, Rearview
Operating Machine
Operator’s Manual Case
Pictograms
Pre-Start Checks
Radios
Refuelling
Restarting Engine That Has Run Out Of Fuel7When A Fuel Filter Has Been Replaced
Seat
Service Lights Switch
Starting Engine
Switches
Telematics System
Track Drive
USB Charging Ports
Winch Operation
Windshield Washer Fluid Reservoir
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Conditioning System
Air Intake System
Anti-Corrosion Spray, Removal
Approved Hydraulic Oils
Battery Care
Belts, Engine
Cab Tilt
Care Of Polycarbonate Windows
Care Of The Machine
Case Drain Strainer
Commercial Wood, Weights
Cooler Package, Cleaning
Diagnostics Connection
Diesel Exhaust Fluid (DEF) (Tier 4F Machines Only)
Diesel Exhaust Fluid Tank
Emergency Exits
Engine Access Doors
Engine Air Precleaner
Engine Coolant, Adding
Engine Diagnostics Connection
Escape Hatch Replacement
Filters
Fire Prevention
Fluid Analysis Program
Fuel Heater
Fuel, Refuelling
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater, Fuel
Hydraulic Oil Hand Fill Pump
Hydraulic Oil Operating Range Chart
Hydraulic Oil Tank
Hydraulic System
New Machine Maintenance
Oil Lost From Leakage
Pressure And Speed Settings
Pressure Washing
Preventive Maintenance Schedule
Pump Drive Gearbox
Pump, Hand Fill, Hydraulic Oil
Refilling The Hydraulic System
Refrigerant Specification
Refuelling Procedure
Scheduled Maintenance
Service And Lubrication Points
Service And Maintenance Access Doors And Covers
Startup Procedure After Major Machine Maintenance
Strainers
Telematics System
Tilt, Cab
Torque Chart, Fluid Connections
Torque Chart, General
Torque Chart, Specific
Track Chain
Track Drive Gearbox
Track Sag
Vacuum System, Hydraulic Oil Tank
Winch
Windows
Window Screens
-HYDRAULIC SYSTEM
Attachment Control Valve
Cooling Pump
Electrical Schematic-Xa2-A0 Module
Electrical Schematic-Xa2-A1 Module
Gauge Fittings
Hydraulic System Circuits
Main Hydraulic System
Main Pump
Main Pump And Main Valve Operation
Main Valve
Pressure Settings
-PILOT SYSTEM
Accumulator
Circuit Components
Circuit Schematic
General Description
Interlock System
Main Valve
Pressure Settings
Release Pilot System Pressure
-ELECTRICAL AND COMPUTERS
Aftertreatment System Sensors And Electrical Components
Battery Disconnect Switch
Cab Electrical Components
Channels
Chassis Sensors And Electrical Components
Communication Cable
Computer And Display
Connect To The Computer With IQANRUN 4
Downloading Applications From Dealer Website
Electrical Kit-Service And Diagnostics
Electrical System
Engine Diagnostics Connection
Engine Electrical Components
Fuses And Relays
ID-Tag
IQANRUN4
IQAN Software
Servicing The Computer With IQANRUN 4
Xa2 Modules
-ENGINE
Engine
Pump Drive Gearbox
Start Circuit
-COOLING SYSTEM
A/C Condenser
Aftertreatment System Cooling
Charge Air Cooler (CAC)
Cooler Package
Cooling Fan
Engine Coolant Heater (Optional)
Hydraulic Oil Cooler
Pressure Settings
Radiator
-TRACK DRIVE
Circuit Components
Circuit Schematic
Drive Motors
Drive Pumps
Hydrostatic Drive System
Important Track Drive Notes
Measuring Track Sag
Setup Procedure
Torquing Undercarriage Bolts
Track Brakes Hydraulic Schematic
Track Drive Undercarriage-Earlier Design
Track Drive Undercarriage-Later Design
Track Sag
Track Speed Setup Procedure
Wear Limits
-LIFT BOOM
Boom Float Valve
Circuit Components
Circuit Description
Circuit Schematic
Joystick-Right
Main Valve
Pressure Settings
Safety Precautions
-TILT BOOM
Circuit Components
Circuit Description
Circuit Schematic
Joystick-Right
Main Valve
Pressure Settings
Safety Precautions
-ATTACHMENT DRIVE
Attachment Control Valve
Attachment Motors
Attachment Pump
Attachment Pump And Attachment Control Valve Operation
Circuit Components
Circuit Description
Circuit Schematic
Pressure And Speed Settings
Safety Precautions
-PUSH BAR AND DEBRIS DOOR
Circuit Components
Circuit Descriptions
Circuit Schematic
Main Valve
Mulching Head Components
Pressure Settings
Safety Precautions
-WINCH
Cable
Circuit Components
Circuit Description
Circuit Schematic
Cross Section
Electrical Schematic
Free Spool Circuit
Main Valve
Pressure Settings
Safety Precautions
-COMPRESSED AIR SYSTEM
Components
Overview