Factory Service And Maintenance Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 546
Number: 41019AENG (april 2015)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
822C
L822C
830C
L830C
Serial Number 822*2001 To 822*3000
Serial Number 830*2001 To 830*3000
Contents
INTRODUCTION
STANDARD TOPS, FOPS, OPS
NON-APPROVED FIELD PRODUCT CHANGES
-SAFETY
Backover Accidents, Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cooling System
Emergency Cab Exits
Engine Power Door
ER Boom System Precautions
Exhaust Fumes
Felling Trees
Filters
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hazard Zone
Hot Fluids And Hot Surfaces
Hydraulic Oil Tank
Hydraulic Pressure Hazard
Interlock Switch
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Operating Safety Precautions
Parking Boom
Parking Hazards
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Refuelling
Safety Hazards, Operating
Safety Hazards, Viton Seals
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Signal Words
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
Access Doors & Covers
Accumulating Arms Control, Joystick
Accumulation Mode Feature
Air Cleaner
Air Cleaner Unloader Valve
Air Conditioner/Heater Controls
Air Filters
Air Precleaner – Engine
Am/Fm Stereo Cd
Anti-Stall, Switch With Light
Auto Accumulation Mode Status
Auxiliary Power Outlet
Battery Disconnect Switch
Boom Controls
Care Of The Machine
Cigarette Lighter
Clamp Arms Control, Joystick
Cleaning
Cleaning A/C Condenser And Cooler Package
Cold Weather Starting
Computer
Control Panel
Control Panel – Pillar
Cooler Package – Cleaning
Cooling Fan, Switch
Critical Messages, Red
Diesel Heater Controls, Optional
Doors, Service Access
Emergency Exits
Engine Air Precleaner
Engine Anti-Stall, Switch With Light
Engine Enclosure, Power Door Electric Pump
Engine Fault Code Messages
Engine Hot Water Shut-Off Valves
Engine Power Door – Switch
Engine, Restarting After Engine Runs Out Of Fuel
Filter, Fresh Air, A/C Unit
Filter – High Pressure Pilot
Filter, Recirculating Air, A/C Unit
Filters
Fire Suppression System, Optional
Foot Pedals, Track Drive
Fuel, Bottom Fueling Option
Fuel, Bottom Fueling Procedure
Fuel Cooler
Fuel Heater Switch
Fuel, Refueling Procedure
Fuel Tanks
Fuses And Relays – Cab
Fuses And Relays – Engine Compartment
Fuses And Relays – Rear Panel
Hand Fill Pump – Hydraulic Oil
Heater – Hydraulic Oil (Optional)
Horn, Safety Alert, Switch
Hot Water Shut-Off Valves, Engine
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Ignition Key Switch
Information Messages, Blue
Inspection Of The Fire Suppression System
Instrument Panel – Pillar
Interior Lights
Joysticks, Left And Right Hand
Key Switch
Levelling Controls, Joysticks
Lights, Interior
Lights, Service
Load Sensing, Operating Tips
Machine Preparation
Master Alarm
Master Alarm Light
Master Disconnect Switch
Md3 Computer
Md3 Computer Main Display
Md3 Messages
Oil Grade Selection
Operating Machine
Operating Tips With Load Sensing
Pictogram Descriptions
Pilot System “Off”, Push Button Switch
Pilot System Reset, Push Button Switch
Power Door, Engine
Power Door, Engine – Electric Pump
Power Door, Engine – Switch
Rear Control Panel
Refueling Procedure
Relays And Fuses, Cab
Removal Of Anticorrosion Spray, If Applicable
Saw, Attachment, Switch
Screen Saver Adjustment
Seat
Service Access Doors
Service Lights
Slope Indicators
Starting Engine
Stereo Am/Fm Radio/Cd
Swing Brake, Switch With Light
Swing Control, Joystick
Throttle Switch
Track Drive, Foot Pedals
Track, Low/Drive, Switch With Light
Travelling, Boom Raised
Travel Speed Control Lever
Usb Port – Md3 Computer
Warmup Mode
Windows
Work Lights Switch
-LUBRICATION AND MAINTENANCE
Access Door, Undercarriage, Swivel
Air Cleaner
Air Conditioning, Checking The System
Air Intake Clean Out Cover
Air Intake Maintenance
Air Intake System – Engine
Approved Hydraulic Oils
Bleeding Air From Hydraulic Return Circuit
Bottom Fueling Option
Checking The Air Conditioning System
Commercial Wood – Weights
Conversion Chart, Units
Coolant Filter
Emergency Exits, Check Monthly
Engine Oil Filter
Er Boom System
Filter And Lubrication Schedule
Filter Restriction Pressure Switch
Filters
Fire Prevention
Fuel-Refueling Procedure
Fuel Tanks
Hand Fill Pump – Hydraulic Oil
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oils
Hydraulic Oil Tank
Hydraulic Oil Tank-Access Cover
Hydraulic System – Refilling
Hydraulic Tank Pressurization Instructions
Leveller Cylinder Locks
Lubrication Points – Chart
Lubrication Schedule
New Machine Maintenance
Oil Analysis Program
Oil Fill-Hydraulic
Oil Lost From Leakage
Oil Sampling Program
Pilot Filter – Hydraulic High Pressure
Pressure And Speed Settings
Preventive Maintenance Schedule
Refilling The Hydraulic System
Refueling Procedure
Refueling Procedure – Bottom Fueling Option
Return Tube Strainers/Diffusers
Rotary Manifold Seal – Lubrication
Scheduled Maintenance
Service Platform (If Equipped)
Strainer-Fuel Tank
Strainers/Diffusers – Hydraulic Oil Return
Strainers – Hydraulic Oil Tank
Swing Drive Gearbox
Swing Drive Lubrication
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Track Operation And Wear Prevention
Unit Conversion Chart
Unloader Valve – Air Cleaner
Weights Of Commercial Wood
Wire Colour Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Bleeding Air From Hydraulic Return Circuit
Filters
Filters, Hydraulic Oil
Hand Fill Pump, Hydraulic Oil
High Pressure Limiting Control Valve
Hydraulic Oil Filters
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank
Load Sensing
Main Control Valve/Manifold
Pilot Filter – Hydraulic High Pressure
Schematic Diagrams
-PILOT SYSTEM
Accumulator
Circuit Description
Circuit Diagram
Electrical Circuit
Pilot System Components
Pressure Settings
-ELECTRICAL AND COMPUTERS
Auto Accumulation Mode Status
Cab Electrical Panel
Computer
Connect To The Md3 With Iqanrun 2
Critical Messages, Red
Downloading Applications From Dealer Website
Electrical Installation – Cab
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Schematics (Sheets 1 To 14)
Engine Fault Code Messages
Engine Fault Code Messages – Critical
Fuses And Relays
Id-Tag
Information Messages, Blue
Iqan Modules
Iqanrun 2
Iqan Software
Md3 Computer
Md3 Computer Main Display
Md3 Messages
Md3 Usb Port
Oil Grade Selection
Screen Saver Adjustment
Servicing The Md3 With Iqanrun 2
Switch And Sensor Locations
Update Application
Warmup Mode
-ENGINE START AND STOP
Anti-Stall
Computer
Engine, Restarting After Engine Run Out Of Fuel
Engine, Starting
Engine, Stopping
Fault Finding Procedure-Anti-Stall Quick Check
Fault Finding Procedures, Additional
Flex Drive Coupling Installation
Hydraulic Schematic – Main Pump
Machine Preparation
Schematic Diagram
Schematic Diagrams-Electrical
Starting Engine
Vacuum Switch (If Equipped)
Wait To Start Icon
-COOLING
Charge Air Cooler
Cooler Package – Overall View
Cooling Fan
Cooling Fan Circuit Description
Cooling Fan Circuit Diagram
Fan Drive Control Valve
Fan Motor
Fan Pump (Clamps/Fan Pump)
Fan Speed Checks
Hydraulic Schematic
Hydraulic Tank
Main Control Valve
Main Pump
Oil Cooler
Oil Cooler Bypass/ Return Manifold
Oil Cooler Circuit Description
Oil Cooler Circuit Diagram
Radiator Return Manifold/Return Filters -Track Drive And Undercarriage
Begin Of Regulation
Brake Circuit Description
Brake Circuit Description
Circuit Diagram, Drive System
Drive Motor
Drive Motor Type – Identification
Hydrostatic Drive System
Important Track Drive Notes
Left Track Speed Adjustment
Pressure Settings
Rotary Manifold
Rotary Manifold Connections
Rotary Manifold Seal Installation
Schematic Diagrams
Set Straight Travel
Track
Track Components
Track Drive Undercarriage
Track Speed Set-Up Procedure
-BOOM FUNCTIONS
Adjust Oil Flow To Cylinders (Cylinder Cycle Times)
Boom Control Valve
Circuit Diagram
Cylinder Cycle Times, Typical
Er Boom System
Hydraulic Schematic
Parking Boom
Set Main Boom, Stick And Tilt Port Relief Valves
Tilt Cylinder Flow Adjustment
-LEVELING
Checking Port Relief Valves
Circuit Description
Computer Control System (Iqan Mdm Display)
Control Adjustment Settings – Current Out (Cout)
Control Valve
Control Valve, Leveling
Counterbalance Valve
Default Settings Table
Electrical Installation (Factory Installed)
Electronic Adjustment Procedure, Leveling Cylinders
Hydraulic Oil Tank
Hydraulic Schematic Leveling Circuit
Hydraulic Tank Pressurization Instructions
Leveling Circuit Description
Leveling Cylinder Taper Lock Pins
Leveling Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Leveling System Description
Load Sensing
Lubricating Cylinders And Pins
Lubrication Points Diagram
Replacing Port Reliefs
Rotary Manifold Connections
Scheduled Maintenance
Schematic Diagrams
Side Pivot Axis Bearing
Undercarriage, Leveling
-WING
Adjust Oil Flow To Swing Motor (Swing Motor Speed)
Circuit Description
Circuit Diagram
Grapple Valve Priority Circuit Description
Hydraulic Schematic
Set Swing Motor Speed
Swing Bearing Wear Limits
Swing Drive
Swing Drive Gearbox
Swing Motor Removal From Gearbox
-SAW DRIVE
Circuit Description
Circuit Diagram
Felling Head
Hydraulic Schematic Circuit
Pressure Settings
Saw Control Valves
Saw Pump
-WRIST AND CLAMPS
Adjustment Procedure
Attachment Control Valve
Attachment Electronic Adjustment Procedure
Attachment Pump
Circuit Description
Circuit Diagram
Circuit Hydraulic Schematic
Computer
Computer Control System (Iqan Mdm Display)
Default Settings Table
Electronic Adjustment Procedure
Hydraulic Oil Tank
Hydraulic Tank Pressurization Instructions
Pilot System Components
Pressure Checking
Pressure Settings
Replacing
Wrist Description
What you get
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