Factory Service Manual For Tigercat Harvester. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 682
Number: 44985AENG (february 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Harvester
H855D
LH855D
Serial Number 85532001 To 85533000
Serial Number 85582001 To 85583000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
Standards, FOPS, OPS, ROPS, TOPS
Non-Approved Field Product Changes
Regulatory Information
EC Declaration Of Conformity
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Cab Exits
Cable Assist
Cooling System
Diesel Exhaust Fluid (DEF)
Emergency Cab Exits
Engine Doors
ER Boom Function, Switchable
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Harvesting Head – General Safety
Hazard Zone
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Noise Level Inside Cab
Notice Labels
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Equipment
Refuelling
Safety Hazards – Operating
Safety Hazards – Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair – Harvester Head
Servicing Safety Precautions
Signal Words
Vibration And Noise Levels Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-CONTROLS AND OPERATION
Air Filters
Amerex Fire Suppression System
AM/FM Stereo CD
Attachment Operating Instructions
Attachment Safety Precautions
Attachment (Saw)-Switch
Auxiliary Power Outlet
Battery Boosting
Battery Care
Battery Compartment Main Fuses And Battery Disconnect Relay
Battery Disconnect Switch
Boom Controls
Cab Controls
Care Of The Machine
Cleaning
Cold Weather Starting
Computer
Computer Main Display
Control Panel-Forward
Control Panel-Rear
Coolant Heater Control Panel Engine Optional
Cooling Fan-Switch
Cooling Package
Diesel Exhaust Fluid (DEF) Level Messages
Diesel Exhaust Fluid (DEF) Quality Message
Doors Service Access
Emergency Exits
Engine Coolant Heater Control Panel Optional
Engine Fault Code Messages-Alert
Engine Fault Code Messages – Critical
Engine Hot Water Shut-Off Valves
Engine Restarting After Engine Runs Out Of Fuel
Engine Starting
Engine Stopping
ER Boom System Special Operating Instructions
Fan Switch-Cooling Alarm
Filter Fresh Air-A/C Unit
Filter Re-Circulating Air-A/C Unit
Fire Extinguishers
Foot Pedals Track Drive
Fuses And Relays
Graffiti Removal
Hand Pump Operation Enclosure Door/Roof
Heater Control Panel Engine Coolant Optional
Hot Water Shut-Off Valves (Engine)
Hydraulic Oil Tank
Ignition Key Switch
Instrument Panel
Interior Lights
Joysticks Left And Right
Key Switch
Lights Interior
Lights Service
Load Sensing Operating Tips
Machine Preparation
Manual Override
Master Alarm
Master Alarm Light
Oil Grade Selection
Operating The Machine
Operating Tips With Load Sensing
Pictogram Descriptions
Pilot System Off Push Button Switch
Pilot System Reset Push Button Switch
Power Door
Power Engine Roof-Switch
Pressure Washing
Rear Control Panel
Relays And Fuses
Removal Of Anti-Corrosion Spray (If Applicable)
Saw (Attachment) – Switch
Seat
Seat Adjustments
Service Access Doors
Service Lights
Slope Indicators
Starting The Engine
Stereo AM/FM Radio/CD
Swing Brake-Switch With Light
Swing Control Joystick
Track Drive Foot Pedals
Travelling (Boom Raised)
USB Port-Computer Display
Vacuum Switch Hydraulic Oil Tank
Windows
Work Lights Switch
-LUBRICATION AND MAINTENANCE
Aftertreatment System
Air Cleaner
Air Conditioning System, Checking The System
Air Filter-Changing
Air Intake System – Engine
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Belt, Serpentine, Inspection/Replacement
Bottom Refuelling Procedure
Bottom Refuelling System (Optional)
Case Drain Strainers
Checking The Air Conditioning System
Commercial Wood, Weights Of
Common Conversions
Coolant Pre-Heating System (Optional)
DEF (Diesel Exhaust Fluid)
Denox 22 System
Diesel Exhaust Fluid (DEF)
Emergency Exits, Check Monthly
Engine Air Intake System
Engine Coolant Heater Unit (Optional)
Filters
Fire Prevention
Fuel, Refuelling Procedure
Fuel Tank
Heater Valve/Heated DEF Supply Lines
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic System – Refilling
Hydraulic Tank Breather
Hydraulic Tank Pressurization Instructions
Leveler Cylinder Locks
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Measuring Track Sag
Oil Lost From Leakage
Pressure And Speed Setting
Pressurized Hydraulic Tank
Preventive Maintenance Schedule
Refilling The Hydraulic System
Refuelling Procedure
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Strainer-Fuel Tank
Strainers-Hydraulic Tank
Swing Drive Lubrication
Torque Chart
Torque Chart, General
Torque, Fluid Connections
Torque Procedure, Track Shoe
Torque Specifications, General
Track Components
Track Drive Gearbox
Track Sag
Track Shoe, Torque Procedure
Tracks, Protecting Steel Tracks
Unloader Valve
Weights Of Commercial Wood
Wire Color Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainer
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Load Sense Relief Pressure Setting
Margin Pressure
Margin Pressure Setting
Test Main Hydraulic Pump Wear
-PILOT SYSTEM PRELIMINARY
Hydraulic Circuit Diagram
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
Pilot System Electrical Circuits
-ELECTRICAL AND COMPUTERS
Aftertreatment System Electrical Installation (T4F Engines)
Batteries And Cables
Battery Booster Plug
Battery Disconnect Relay
Bulkhead Plate Connectors
Cab Electrical Installation
Cab Electrical Installation
Cab Electrical Panel
Computer Control System
Control Panel, Left Armrest
Coolant Heater Unit Electrical Installation (Optional)
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Horn
IQAN Program Software
Machine Program Updates
Main Electrical (Fuse And Relay Box)
Motion Alarm And Power Roof
Upper Frame Electrical Components
-ENGINE AND ANTI-STALL
Anti-Stall and Load Sense Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) Coolant System
Fan Control System
Fan Drive System
Fan Pump Pressure Settings
Fan System Testing
Heater System
Hydraulic Oil Cooler Circuit
Hydraulic Schematic
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Identification, Track Drive Motor Type
Important Track Drive Information
Measuring Track Sag
Parking Brake Disc Replacement
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox
Track Drive Motor Case Drain Leakage
Track Drive Motor Description Type B
Track Drive Motor Description Type C
Track Drive Motor Identification
Track Drive Motor Start-Up Procedure
Track Drive Motor Types
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
-LEVELING
Check Leveling Speed
Hydraulic Circuit Diagram Leveling System (Upper Structure Components)
Hydraulic Schematic, Counterbalance Valve
Hydraulic Schematic, Leveling System
Leveler Cylinder Taper Lock Pins
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling System Hydraulic Circuit Diagram (Undercarriage Components)
Side Pivot Axis Bearings
-SWING
Hydraulic Circuit Diagram Swing Drive
Hydraulic Schematic
Pre-Filling Pump And Motor
Swing Bearing Identification
Swing Bearing Replacement
Swing Bearing Seal Replacement
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-ATTACHMENT DRIVE
Circuit Diagram
Electrical Schematic, Harvester Pump System
Electronic Adjustment Procedure
Harvester Attachment Drive
Harvester Attachment Hydraulic System
Hydraulic Schematic
System Checks
-ATTACHMENT ROTATE
Adjust Flow Cycle Times
Hydraulic Circuit Diagram Attachment Rotate
Hydraulic Schematic, Attachment Rotate
Hydraulic Schematic, Rotate Control Valve Section
Pressure Settings
Rotate Circuit
-TELESCOPIC BOOM
Adjust Flow Cycle Times
Circuit Diagram, Telescopic Boom Cylinder Hydraulic
Electrical Schematic, Telescopic Boom Cylinder Control System
Hydraulic Schematic, Telescopic Boom Cylinder
Pressure Settings
Telescopic Boom Cylinder Circuit
Telescopic Boom Shim Components
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuits
Power Roof Hydraulic Schematic
Power Roof Sensor Electrical Schematic
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