Factory Service Manual For Tigercat Shovel Logger. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 612
Number: 40122AENG (july 2015)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Shovel Logger
S855C
LS855C
Serial Number 85551001 To 85552000
Serial Number 85501001 To 85502000
Contents
INTRODUCTION
STANDARDS TOPS, FOPS, OPS
-SAFETY
Back0Ver Accidents, Avoiding
Battery Disconnect Switch
Battery Safety
Cab Exits
Cable Assist
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom Function, Switchable
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Hazard Zone
Hot Fluids And Hot Surfaces
Hydraulic Pressure Hazard
Interlock Switch
Lightning Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Moving Trees
Noise Level Inside Cab
Parking Hazards
Parking The Machine
Protective Clothing
Refuelling
Safety Hazards, Operating
Safety Hazards , Viton Seals
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Signal Words
Soft Ground Applications
Switchable ER Boom Function
Telescopic Boom System, If Equipped
Vibration And Noise Level Inside Cab
Viton Seals
Welding, Prior To
Working With Oil
-LUBRICATION & MAINTENANCE
Air Conditioning System Checking The System
Air Intake System Engine
Belt Routing Serpentine
Bottom Fueling System
Case Drain Strainers
Conversion Chart Units
Diffusers/Strainers Hydraulic Tank
Emergency Exits Check Monthly
Engine Air Intake System
ER Boom System
Filter And Lubrication Schedule
Filter Restriction Indicator Engine
Filter Restriction Pressure Switch
Filters
Fire Prevention
Fuel Bottom Fueling Option
Fuel Refueling Procedure
Fuel Tank
Fuel Tank Optional High Capacity
Fuel Tank Standard
Fuel Tank Strainer
Hydraulic Oil Fill Pump Electrical
Hydraulic Oil Fill Pump Filter Electrical
Hydraulic Oil Fill Pump Hand
Hydraulic Oil Filters
Hydraulic Oil Operating Range
Hydraulic Oil Return Filters
Hydraulic Oil Return Filters Change Procedure
Hydraulic Oil Tank
Hydraulic Tank Breather
Hydraulic Tank Clean-Out Cover
Hydraulic Tank Pressurization Instructions
Leveler Lubrication Points Diagram
Lubrication Points Diagram
Lubrication Points Diagram Leveler
New Machine Maintenance
Oil Analysis Program
Pressure And Speed Settings
Pressure Setting Procedures, See Service Manual
Preventive Maintenance Schedule
Pump Hydraulic Oil Fill Electrical
Pump Hydraulic Oil Fill Hand
Refueling Procedure
Refueling Procedure Bottom Fueling Option
Return Tube Strainers/Diffusers
Scheduled Maintenance
Serpentine Belt Routing
Service And Lubrication Points
Strainers Hydraulic Tank
Swing Drive Lubrication
Swing Pump Charge Pressure Filter
Torque Chart General
Torque Fluid Connections
Track Operation And Wear Prevention
Units Conversion Chart
Unloader Valve Engine Air Cleaner
Weights Of Commercial Wood
Wire Colour-Code Chart
Wood Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainers
Filters, Hydraulic Oil
Hydraulic Fill Pump Filter – Electrical
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank Pressurization Instructions
Load Sensing
Main Control Valve/Manifold
Schematic Diagrams
Vacuum Switch, Hydraulic Oil Tank
-PILOT SYSTEM
Accumulator
Electrical Circuit – Pilot System
Hydraulic Circuits
Pilot System Circuit Description, Feller Director
Pilot System Circuit Description, Shovel Logger
Pilot System Components
-ELECTRICAL & COMPUTERS
Adjustment Procedure
Anti-Stall
Battery Booster Jumper Plug
Cab Electrical Panel
Channels
Computer
Connect To The Md3 With IQANRUN 2
Control Adjustment Settings
Control Adjustment Settings – Current Out (Cout)
Default Settings Table
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Installation – Cab
Electrical Installation – Upper Frame
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Panel Rear Compartment
Electrical Schematics
Electronic Adjustment Procedure
Electronic Adjustment Procedure, Leveling Cylinders
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fuse And Relay Rear Panel
Fuses And Relays
Fuses And Relays, Cab
Id-Tag
Input And Output Channels
IQAN Modules
IQANRUN 2
IQAN Software
Leveling Speed, Checking (Cylinder Cycle Times)
MD3 Computer
MD3 Computer Main Display
MD3 Display And Master Module
MD3 Main Display
MD3 USB Port
Oil Grade Selection
Rear Compartment Electrical Panel
Relays And Fuses
Screen Saver Adjustment
Self Warm-up Mode
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Troubleshooting Diagnostic Breakout Harnesses
Update Application
USB Port IQAN MD3
Wire Colour Code Chart
-ENGINE
Air Intake By-Pass Cover
Anti-Stall
Cold Weather Starting
Computer
Electrical Schematics
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine, Stopping
Flex Drive Coupling Installation
Hydraulic Schematic – Main Pump
Machine Preparation
Schematic Diagrams
Starting Engine
Stopping Engine
Wait To Start Icon
-COOLING SYSTEM
Charge Air Cooler
Circuit Description
Circuit Diagram
Computer
Control Panel – Rear
Cooling Fan – Switch
Fan Circuit Hydraulic Schematic
Fan Drive Control Valve
Fan Motor
Fan Pump
Fan Pump / (Max) Maximum Pressure
Fan Speed Checks
Filters
Hydraulic Oil Tank
Oil Cooler
Radiator
Radiator Cooling System
Rear Control Panel
Standby Pressure
-TRACK DRIVE
Begin Of Regulation
Brake Circuit Description,Type A
Brake Circuit Description,Type B
Brake Circuit Description,Type C
Circuit Diagram Drive System
Computer
Drive Motor
Drive Motor Type – Identification
Hydrostatic Drive System
Important Track Drive Notes
Pressure Settings
Rotary Manifold
Rotary Manifold Connections
Rotary Manifold Seal Installation
Track Speed Set-Up Procedure
-BOOM FUNCTIONS
Adjust Oil Flow – Cycle Times
Boom System Description
Circuit Diagrams
Control Valve
ER Boom Manifold Connections
ER Boom System Components
ER Boom System – Service Position
ER Boom System – Service Safety
Load Sensing
See Also Section 9
Pressure Gauge Connections
Pressure Settings, Port Relief Valves
Schematic Diagrams
-LEVELING
Checking Port Relief Valves
Circuit Description
Control Adjustment Settings – Current Out (Cout)
Control Valve
Counterbalance Valve
Cylinder Cycle Times, Typical
Default Settings Table
Electrical Schematic (Factory Installation)
Electronic Adjustment Procedure, Leveling Cylinders
Engine Anti-Stall Load Sensing
Hydraulic Oil Tank Pressurization
Hydraulic Tank Pressurization Instructions
-SWING
Adjust Swing Bearing Backlash
Circuit Description
Circuit Diagram
Engine ECU, Disconnect
Pressure Settings
Schematic Diagrams
Swing Bearing Backlash, Adjusting
Swing Bearing Positioning
Swing Bearing Replacement
Swing Bearing Seal, Internal
Swing Bearing Wear Limits
Swing Drive Lubrication
Swing Pump
Swing Pump And Motor, Pre Filling
-GRAPPLE
Circuit Description
Computer
Grapple Circuit Diagram
Grapple Control Valves
Grapple Valve Priority Circuit Description
Pressure Settings
-HEEL
Heel Circuit Description
Heel Circuit Diagram
Heel In/Out Control, Joystick
Pressure Settings
-BAR SAW
Bar Saw Circuit Description
Bar Saw Controls
Bar Saw Setup
Circuit Diagrams
Computer
Electronic Adjustment Procedure
Joysticks, Left And Right Hand Feller Director
Pilot Manifold
Pressure And Speed Settings
Schematics, Electrical
Schematics, Hydraulic
-MISCELLANEOUS
Computer
Electric Pump Operated Power Roof
Electric Pump Operated System
Hand Pump Operation
Instrument Panel Switch
Manual Override
Power Roof
Power Roof Sensor
Roof Circuit – Electric Pump Operated System
Roof Switch
Schematics
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