Factory Service Manual For Tigercat Shovel Logger. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 852
Number: 51129AENG (march 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Shovel Logger
S855E
LS855E
Serial Number 85553001 To 85554000
Serial Number 85503001 To 85504000
Contents
-INTRODUCTION
Machine Identification And Serial Numbers
SAE Standards For Machine Operator Protective Structures
Non-Approved Field Product Changes
Regulatory Information
Warranty-EPA
-SAFETY
Backover Accidents – Avoiding
Battery Safety
Boom Systems
Cab Exits
Cable Assist
Chain Shot
Chain Shot-Logging Safety
Emergency Cab Exits
ER Boom Function, Switchable
ER Boom System Precautions
Felling Trees
Fire Prevention
Fluid Injection Injury
Fluid Leaks
General Safety Precautions
Grease Injection Injury
Hydraulic Pressure Hazard
Interlock Switch, Safety
Lightening Safety Awareness
Liquid Starting Aid
Loose Clothing Hazard
Machine Stability And Traction
Machine Stability And Traction
Moving Trees
Operating Safety Precautions
Parking The Machine
Pneumatic Grease Guns, Using
Protective Clothing
Safety Hazards – Operating
Safety Hazards-Viton Seals
Safety Interlock Switch On Front Cab Door
Safety Labels
Safety Precautions, General
Safety Precautions, General
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Seat Belt
Servicing And Repair
Servicing Safety Precautions
Signal Words
Soft Ground Applications
Transporting The Machine
Viton Seals
Wet Chemical Cleanup Procedure
Working With Oil
-CONTROLS AND OPERATION
A/C/Defrost Switch
A/C Heater Fan Speed
Air Source Switch
Alarm And Alarm Light
Attachment, Instructions And Precautions
Auxiliary Input
Auxiliary Power Outlet, 12 V
Battery Boosting
Battery Disconnect Switch
Belt Routing, Serpentine
Bottom Refuelling
Cab Dome Light Switch
Cab Temperature Control
Camera
Cold Weather Starting
Computer
Computer And Display
Computer Display (Home Screen)
Computer Display Messages
Control Panel
Coolant Shut-Off Valves
Current Output Channels
Display Video
Electronic Device Holder
Emergency Exits
Engine Coolant Heater Control (Optional)
Engine Speed Switch
Engine, Stopping
ER Boom System, Instructions
Escape Hatch Removal For Maintenance Or Repair
Escape Hatch Replacement
Fan Service Mode
Fan Switch, A/C / Defrost
Fan Switch, Cooling System
Fire Extinguisher, Cab
Fire Extinguisher, Portable
Fire Suppression System
Fire Suppression System Type A
Fire Suppression System Type B
Fuel, Refuelling Procedure
Fuel Tank
Horn/Safety Alert Switch
Hydraulic Oil Tank Vacuum Switch
Ignition Key Switch
Joystick Controls
Key Switch
Load Sensing, Operating Tips
Operating The Machine
Operating Tips With Load Sensing
Operation Modes
Operator’s Manual
Operator’s Seat
Pictograms
Pilot System Off Switch
Pilot System Reset Switch
Pilot System Safety Interlock Switch (Front Door)
Power Roof Switch
Radio
Rearview Camera
Refuelling Procedure
Safety Interlock Switch (Front Door)
Saw Switch
Seat, Operator’s
Serpentine Belt Routing
Service Light Switch And Indicator
Skyview Camera
Slope Indicators
Starting Engine
Storage Area
Swing Brake Switch
Switch
System Test And Warm-Up
Telematics Repair Mode
Timed Purge Interval
Top Refueling
Track Drive Controls
Traveling, Boom Raised
USB Connection
Video Display, Camera
Warm-up Mode
Work And Service Lighting
Work Lights Switches
-LUBRICATION AND MAINTENANCE
Adding Engine Coolant
Aftertreatment System
Aftertreatment System (Denox 22 System, Tier 4F)
Air Cleaner Housing
Air Conditioning System
Air Filters
Air Intake Clean Out Cover
Air Intake System
Anti-Corrosion Spray, Removal, If Applicable
Approved Anti-Seize Pastes For Exhaust/Aftertreatment Sensors
Approved Hydraulic Oils
Attachment Case Drain Filter
Battery Box Cover
Battery Care
Belt, Serpentine, Inspection/Replacement
Bottom Refuelling System (Optional)
Care Of Polycarbonate Windows
Care Of The Machine
Check Engine Coolant Level
Cleaning
Cleaning Cooler Package
Clean Out Cover
Commercial Wood-Weights
Cooler Package-Cleaning
DEF Flushing Test
Denox 22 Dosing System
Diagnostics Connection, Engine
Diesel Exhaust Fluid (DEF)
Diesel Exhaust Fluid (DEF) Handling And Storage
Diesel Exhaust Fluid (DEF) Tank
Diffusers
Diffusers/Strainers – Hydraulic Oil Return
Draining Engine Coolant
Draining Hydraulic Oil Tank
Draining The Hydraulic Oil Tank
Emergency Exits
Emergency Exits, Check Monthly
Engine Bottom Access Cover
Engine Coolant Heater Unit (Optional)
Engine Coolant Heater Unit Preventive Maintenance
Engine Diagnostics Connection
ER Boom System
Escape Hatch Replacement
Filling The DEF Tank
Filter And Lubrication Schedule
Filter/Breather
Filter Change Procedure
Filter Restriction Indicator
Filters
Fire Extinguisher Enclosure
Fire Prevention
Fire Suppression System Components
Fluid Analysis Program
Fluid Sampling Program
Front Door Prop Rod
Fuel Filter/Water Separator Draining Procedure
Fuel Heater
Fuel System
Fuel Tank
Fuses And Relays
Graffiti Removal
Heater Valve/Heated DEF Supply Lines
Hydraulic Adjustments Table
Hydraulic Oil Heater 120V, 1500W (Optional)
Hydraulic Oil Heater (Optional)
Hydraulic Oil Level Sight Gauges
Hydraulic Oil Operating Range
Hydraulic Oil Tank
Hydraulic Oil Tank Electric Fill Pump
Hydraulic Oil Tank Hand Fill Pump
Hydraulic Oil Tank Pressurization Instructions
Hydraulic Oil Tank Vacuum System (If Equipped)
Hydraulic System
Intake Tubing And Joints
Leveler Cylinder Locks
Lockout Reset Procedure
Low Voltage Disconnect Adjustment
Lubrication Schedule
Machine Parameters
Main Control Valve Bottom Access Cover
New Machine Maintenance
Oil Lost From Leakage
Pilot Filter
Power Roof
Power Unit
Pressure And Speed Settings
Pressure Washing
Preventive Maintenance Schedule
Pump Case Drain Filter
Pump Cover
Pump Cover Side Door
Pump-Hydraulic Oil Fill-Hand
Rear Door
Refilling The Hydraulic System
Remote Fuel Tank, Coolant Heater Unit (Optional)
Remote Fuel Tank Filling
Rotary Manifold Seal Lubrication
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service And Lubrication Schedule
Service And Maintenance Access Doors And Covers
Strainer/Diffuser, Case Drain
Strainer-Fuel Tank
Swing Drive Gearbox
Swing Drive Lubrication
Telematics System
Telematics System Components
Temperature Sender
Timed Purge Interval
Torque Chart
Torque, Fluid Connections
Track Chain
Track Components
Track Drive Gearbox
Track Drive Gearbox Grease Seal, Tigercat
Track Motor Cover
Track Operation And Wear Prevention
Track Sag Adjustment
Warm Air Intake Cover
Weights Of Commercial Wood
Windows
Wire Colour Code Chart
Wood, Weights Of Commercial Wood
-HYDRAULIC SYSTEM
Case Drain Strainer
Cracking Pressure
Hydraulic Fundamentals
Hydraulic Oil Tank
Hydraulic System Overview
Load Sense Relief Pressure Setting
Load Sensing
Margin Pressure
Test Main Hydraulic Pump Wear
-PILOT SYSTEM
Circuit Diagram
Controls
Hydraulic Schematic
Pilot Supply Pressure Setting
Pilot System
Pilot System Components
Pilot System Electrical Circuits
-ELECTRICAL AND COMPUTERS
Cab Electrical Installation
Computer Control System
Electrical Schematic
Electrical Service And Diagnostic Kit
Electrical System Overview
Machine Program Updates
Upper Structure Electrical Installation
-ENGINE AND ANTI-STALL
Circuit Diagram
Electrical Schematic
Engine Anti-Stall System
Engine Diagnostic Connector
Flex Drive Coupling
Hydraulic Schematic
Load Sense
Starting And Stopping The Engine
-COOLING SYSTEM
A/C Condenser And A/C System
Charge Air Cooler
Coolant Pre-Heating System (Optional)
Cooling System
Diesel Exhaust Fluid (DEF) System
Fan Control System
Fan Drive System
Fan Hub Installation
Fan System Testing
Heater System
Hydraulic Oil Cooler Circuit
POR Pressure Setting
Radiator
-TRACK DRIVE
Circuit Diagram
Hydraulic Drive System
Hydraulic Schematic
Important Track Drive Information
Measure Track Sag
Parking Brake Disc Replacement (Tigercat)
Parking Brake Disc Replacement (Type A)
Pressure And Speed Settings Type B
Pressure And Speed Settings Type C
Rotary Manifold
Rotary Manifold Seal Installation
Summary Of Track Speed Adjustment Procedure
Torquing Undercarriage Bolts
Track Drive Gearbox Identification
Track Drive Motor
Undercarriage Components
Wear Limits
-BOOM FUNCTIONS
Adjust Flow Cycle Times
ER Boom System Description
ER Boom Valve
ER/Cooler Bypass Valve
Hoist And Stick Control Valve
Hoist And Stick Functions (ER Boom System)
Hydraulic Circuit Diagram
Hydraulic Schematic
Pressure Settings
Tilt Function
-LEVELING
Check Leveling Speed
Circuit Diagram
Hydraulic Schematic
Leveling Circuit Description
Leveling Component Lubrication
Leveling Control Valve
Leveling Cylinder Counterbalance Valves
Leveling Cylinder Tapered Lock Pins
Leveling Electronic Adjustment
Side Pivot Axis Bearings
-SWING
Adjust Swing Bearing Backlash
Hydraulic Schematic
Swing Bearing Identification
Swing Bearing Lower Seal Replacement-Kaydon
Swing Bearing Replacement
Swing Bearing Seal Replacement-Galperti
Swing Bearing Seal Replacement-Liebherr
Swing Bearing Wear Limits
Swing Drive System
Swing Pressure And Speed Settings
-GRAPPLE AND POWER CLAM GRAPPLE
Adjust Flow Cycle Times
Attachment Electronic Adjustment
Circuit Description, Grapple
Circuit Description, Power Clam
Grapple Electrical Circuit Diagram
Grapple Hydraulic Circuit Diagram
Grapple Open/Close Relief Valve Pressure Settings
Grapple Open/Close Function Speed Settings
Grapple Rotate Relief Valve Pressure Settings
Grapple Rotate Function Speed Settings
Hydraulic Schematic, Grapple
Hydraulic Schematic, Power Clam Grapple
Main Control Valve
Power Clam Grapple Electrical Circuit Diagram
Power Clam Grapple Hydraulic Circuit Diagram
Power Clam Grapple Open/Close Function Speed Settings
Power Clam Grapple Open/Close Relief Valve Pressure Settings
Priority Grapple Open/Close Plate Por Setting
Priority Grapple Open/Close Plate Por Setting
-LIVE HEEL
Adjust Flow Cycle Times
Live Heel Circuit Description
Live Heel Control Valve Section
Live Heel Function
Live Heel Function Speed Settings
Live Heel Hydraulic Circuit
Live Heel Hydraulic Schematic
Live Heel Relief Valve Pressure Settings
-FELLER DIRECTOR (BAR SAW)
Auxiliary Supply Valve
Bar Saw Summary And Electrical Circuits
Circuit Diagrams
Feller Director Attachment
Hydraulic Schematics
Main Control Valve
Main Pump Operation
Pilot Manifold Operation
Tilt Float Valve
-MISCELLANEOUS
Power Roof
Power Roof Electrical Schematic
Power Roof Hydraulic Circuit Diagram
Power Roof Hydraulic Schematic
Power Roof Pressure Settings
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