Factory Service Manual For Tigercat Feller Buncher. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 694
Number: 44348AENG (december 2020)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
Model
Tigercat Feller Buncher
X870C
LX870C
Serial Number 87062601 To 87063500
Serial Number 87072601 To 87073500
Contents
-INTRODUCTION
Standards ROPS, TOPS, FOPS, OPS
Non-Approved Field Product Changes
Regulatory Information
-SAFETY
Battery Disconnect Switch
Battery Safety
Cab Exits
Cable Assist
Cooling System
Emergency Cab Exits
Engine Doors
ER Boom System Precautions
Exhaust Fumes
Fire Prevention
Fluid Injection Injury
Fluid Leaks
Grease Injection Injury
Harvesting Attachment – General Safety
Hazard Zone
Hydraulic Pressure Hazard
Lightning Safety Awareness
Loose Clothing Hazard
Machine Stability And Traction
Parking Hazards
Parking The Machine
Protective Clothing
Safety Interlock Switches On Cab Doors
Safety Labels
Safety Precautions, Operating
Safety Precautions, Servicing
Safety Symbols
Signal Words
Welding, Prior To
Working With Oil
-USING HIGH-SPEED DISC SAWS SAFELY
Comments And Instructions
Dangers
Foreword
Housing Types
Saw Head Do Nots
Type Of Housing Makes A Difference
-CONTROLS AND OPERATION
Accumulation Mode Feature
Air Conditioner/Heater Controls
Air Filters
Air Intake System, Engine
AM/FM Stereo CD
Anti-Stall – Switch With Light
Auxiliary Power Outlet
Battery Booster Jumper Plug
Boom Controls
Bottom Fueling System
Care Of The Machine
Case Drain Strainers
Cigarette Lighter
Clamp Arms Control, Joystick
Cleaning
Cleaning A/C Condenser, Oil Cooler, Radiator
Cold Weather Starting
Computer
Control Adjustment Settings
Control Panel
Control Panel-Pillar
Cooling Assembly
Cooling Fan – Switch
Critical Messages, Red
Cylinder Cycle Times, Typical
Default Settings Table
Diesel Heater Controls – Optional
Doors, Service Access
Emergency Exits
Engine Air Intake System
Engine Anti-Stall – Switch With Light
Engine Enclosure, Door/Roof Hydraulic Hand Pump
Engine Enclosure, Power Door/Roof Electric Pump
Engine Fault Code Messages
Engine Hot Water Shut-Off Valves
Engine Power Door-Switch
Engine, Restarting After Engine Runs Out Of Fuel
ER Boom System, Special Operating Instructions
Felling Head Operating Instructions
Filter Fresh Air – A/C Unit
Filter Re-Circulating Air-A/C Unit
Filter Restriction Indicator
Filters
Filters, Hydraulic Oil
Fire Suppression System, Optional
Foot Pedals Track Drive
Fuel, Bottom Fueling Procedure
Fuel Heater Switch
Fuel, Refueling Procedure
Fuel Tank
Fuel Tank, Optional High Capacity
Fuel Tank, Standard
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Fuses And Relays, Engine Compartment
Hand Pump Operation
Horn, Safety Alert – Switch
Hot Water Shut-Off Valves (Engine)
Hydraulic Oil Fill Pump -Electrical
Hydraulic Oil Filters
Hydraulic Oil Tank
Ignition Key Switch
Information Messages, Blue
Inspection Of The Fire Suppression System
Instrument Panel – Pillar
Interior Lights
Joysticks, Left And Right Hand
Key Switch
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Lights, Interior
Lights, Service
Machine Preparation
Manual Override
Master Alarm
Master Alarm Light
Master Disconnect Switch
MD3 Computer, Electronic Control And Display
MD3 Computer Main Display
MD3 Messages
Oil Grade Selection
Operating Machine
Pictogram Descriptions
Pilot System Interlock Switch (Front Door)
Pilot System “Off Push Button Switch
Pilot System Reset – Push Button Switch
Portable Fire Extinguishers, Location
Power Door
Power Door, Engine-Switch
Pump, Electrical, Engine Enclosure Door/Roof, Hydraulic
Pump, Hand, Engine Enclosure Door/Roof, Hydraulic
Pump, Hydraulic Oil Fill, Electrical
Refuelling Procedure
Relays And Fuses, Cab
Relays And Fuses, Engine Compartment
Removal Of Anti-Corrosion Spray
Saw-Switch
Screen Saver Adjustment
Seat
Service Access Doors
Service Lights
Slope Indicators
Starting Engine
Stereo AM/FM Radio/CD
Swing Brake – Switch With Light
Swing Control, Joystick
Throttle Switch
Track Components
Track Drive, Foot Pedals
Track, Low/Drive – Switch With Light
Track Operation And Wear Prevention
Traveling (Boom Raised)
Travel Speed Control Lever
Tree Counter
Unloader Valve, Engine Air Cleaner
USB Port-Md3 Computer
Vacuum Switch, Hydraulic Oil Tank
Vehicle Moving Instructions
Warning Lights
Windows
Work Lights Switch
-LUBRICATION AND MAINTENANCE
Air Conditioning System
Air Intake System, Engine
Belt, Serpentine, Inspection/Replacement
Bottom Fueling System
Case Drain Strainers
Checking The Air Conditioning System
Conversion Chart, Units
Emergency Exits, Check Monthly
Engine Air Intake System
ER Boom System
Filter Restriction Indicator, Engine
Filter Restriction Pressure Switch
Filters
Filters, Hydraulic Oil
Fire Prevention
Fuel, Bottom Fueling Option
Fuel, Refueling Procedure
Fuel Tank
Fuel Tank, Optional High Capacity
Fuel Tank, Standard
Fuel Tank Strainer
Hydraulic Oil Fill Pump -Electrical
Hydraulic Oil Filters
Hydraulic Oil Return Filters
Hydraulic Oil Tank
Hydraulic Tank Clean-Out Cover
Hydraulic Tank Pressurization Instructions
Inspection/Replacement Of Serpentine Belt
Lubrication Points Diagram
New Machine Maintenance
Oil Sample Collection Procedures
Oil Sampling Program
Preventive Maintenance Schedule
Pump Drive Gearbox
Pump, Hydraulic Oil Fill, Electrical
Refueling Procedure
Refueling Procedure Bottom Fueling Option
Return Tube Strainers
Scheduled Maintenance
Serpentine Belt, Inspection/Replacement
Service And Lubrication Points
Strainers, Hydraulic Tank
Swing Drive Lubrication
Torque Chart General
Torque, Fluid Connections
Track Wear Prevention
Unit Conversion Chart
Unloader Valve, Engine Air Cleaner
Weights Of Commercial Wood
Wire Color Code Chart
-HYDRAULIC SYSTEM
Case Drain Strainers
Filters, Hydraulic Oil
High Pressure Limiting Control Valve
Hydraulic Fill Pump Filter – Electrical
Hydraulic Oil Tank
Hydraulic Pumps
Hydraulic System Operation
Hydraulic Tank Pressurization Instructions
Load Sensing
Main Control Valve/Manifold
Schematic Diagrams
Vacuum Switch, Hydraulic Oil Tank
-PILOT SYSTEM
Accumulator
Electrical Circuit – Pilot System
Hydraulic Circuits
Pilot System Circuit Description
Pilot System Components
-ELECTRICAL AND COMPUTERS
Accumulation Mode Feature
Battery Booster Jumper Plug
Cab Electrical Panel
Channels
Clamp Arms Control, Joystick
Computer
Connect To The Md3 With IQANRUN 2
Control Adjustment Settings
Cylinder Cycle Times, Typical
Default Settings Table
Diagnostic Breakout Harnesses
Downloading Applications From Dealer Website
Electrical Installation – Cab
Electrical Installation, Upper Frame
Electrical Kit – Service And Diagnostics
Electrical Panel – Cab
Electrical Panel Rear Compartment
Electrical Schematics
Engine Fault Code Messages – Alert
Engine Fault Code Messages – Critical
Fuse And Relay Rear Panel
Fuses And Relays, Cab
Id-Tag
Input And Output Channels
IQAN Modules
IQANRUN 2
IQAN Software
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
MD3 Computer
MD3 Computer Main Display
MD3 Display And Master Module
MD3 Main Display
MD3 USB Port
Oil Grade Selection
Rear Compartment Electrical Panel
Relays And Fuses, Cab
Screen Saver Adjustment
Servicing The Md3 With IQANRUN 2
Switch And Sensor Locations
Tree Counter
Troubleshooting Diagnostic Breakout Harnesses
Update Application
Wire Color Code Chart
-ENGINE AND ANTI-STALL
Anti-Stall
Anti-Stall Valve
Cold Weather Starting
Computer
Electrical Schematics
Engine Air Intake System
Engine, Restarting After Engine Runs Out Of Fuel
Engine, Starting
Engine, Stopping
Flex Drive Hub And Element Installation
Hydraulic Schematic – Main Pump
Hydraulic Schematic – Travel Speed Control Valve
Machine Preparation
Pump Drive Gearbox
Schematic Diagrams
Starting Engine
Stopping Engine
Travel Speed Control Valve
Wait To Start Icon
-COOLING SYSTEM
Charge Air Cooler
Circuit Description
Circuit Diagram
Computer
Control Panel – Rear
Fan Circuit Hydraulic Schematic
Fan Drive Control Valve
Fan Motor
Fan Pump
Fan Pump/(Max) Maximum Pressure
Fan Speed Checks
Filters
Hydraulic Oil Tank
Oil Cooler
Radiator
Radiator Cooling System
Rear Control Panel
Standby Pressure
-TRACK DRIVE
Brake Circuit Description
Circuit Diagram, Drive System
Circuit Hydraulic Schematic
Computer
Drive Motor
Drive Pump
Hydrostatic Drive System
Important Track Drive Notes
Pressure And Speed Settings
Rotary Manifold
Rotary Manifold Seal Installation
Schematic Diagrams
Track
Track Chain Joint Seizing Maintenance
Track Components
Track Drive Assembly
-BOOM FUNCTIONS
Boom System Description
Circuit Diagram
Control Valve
ER Boom System Components
ER Boom System – Service Position
ER Boom System – Service Safety
Load Sensing
Pressure Gauge Connections
Pressure Settings
Schematic Diagrams
Tilt Cylinder Flow Adjustment
Tilt Cylinder (Rod End) Flow Adjustment
Tilt Function
-LEVELING
Checking Port Relief Valves
Circuit Diagrams
Control Valve
Counterbalance Valve
Cylinder Cycle Times, Typical
Default Settings Table
Electrical Schematics
Electronic Adjustment Procedure, Leveling Cylinders
Engine Anti-Stall/Load Sensing
Hydraulic Oil Tank
Hydraulic Tank Pressurization Instructions
Leveling Cylinder Taper Lock Pins
Leveling, Electronic Adjustment Procedure
Leveling Speed, Checking (Cylinder Cycle Times)
Levelling Circuit Description
Levelling System Description
Load Sensing
Lubricating Cylinders And Pins
Lubrication Points Diagram
Main Control Valve/Manifold
Pressure Settings, Port Relief Valves
Scheduled Maintenance
Schematic Diagram
Set Counterbalance Valve Pressures
Setting Pressure, Port Relief Valves
Side Pivot Axis Bearing
Undercarriage Assembly, Leveling
Undercarriage Pivot Assemblies
-SWING
Adjust Oil Flow To Swing Motor (Swing Motor Speed)
Adjust Swing Bearing Backlash
Circuit Description
Crossline Relief Valves
Hydraulic Circuit Diagram
Main Control Valve
Pressure Settings
Schematic Diagrams
Set Swing Motor Speed
Swing Bearing
Swing Bearing Replacement
Swing Drive Lubrication
Swing Drive Valve Priority Circuit Description
-SAW DRIVE
Circuit Diagrams
Motor Begin Of Stroke See Felling Head Manual
Motor Minimum Displacement See Felling Head Manual
Pressure Settings
Schematics
-WRIST AND CLAMPS
Attachment Control Valve
Attachment Pump
Circuit Description
Circuit Diagram
Computer
Default Settings Table
Electronic Adjustment Procedure
Hydraulic Tank Pressurization Instructions
Pressure Checking
Pressure Settings, Port Relief Valves
Replacing
Schematics
-MISCELLANEOUS
Computer
Electric Pump Operated Power Roof
Electric Pump Operated System
Hand Pump Operation
Instrument Panel Switch
Manual Override
Power Roof
Power Roof Sensor
Roof Circuit – Electric Pump Operated System
Roof Switch
Schematics
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