Factory Service Manual For Toyota Order Picker. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 373
Number: 00700-CL222-0 (march 2005)
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Toyota High Level Order Picker
7BPUE15
Serial No. 80,001 and up

Contents

-HOW TO USE THIS MANUAL
Map Of The Manual
Manual Design
Page Revision Page
Start Page
-SAFETY
Definitions
General Safety
Battery Safety
Static Safety
Jacking Safety
Tie-Down for Transport
Towing a Disabled Unit
Welding Safety
-SYSTEMS OVERVIEW
Vehicle Specification
General System Data
Installation Instructions
Wire Guidance
Cold Storage
UL Label “EE”
Special Tools
-PLANNED MAINTENANCE
Maintenance Guidelines
-TROUBLESHOOTING
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Troubleshooting Wiring Problems
Switches (General)
Electric Motor Tests
Battery Discharge Indicator (BDI)
Contractors
Fuses
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool
Drive Unit Troubleshooting Guide
Troubleshooting Flowcharts
Symptom Tables: Hydraulic Functions
Symptom Tables: Travel Functions
Symptom Tables: Electrical Symptoms
-CODES AND TESTS
Operator Display Messages
Maintenance Mode
Traction Power Amplifier Fault Codes
Operator Display Fault Codes
-COMPONENT PROCEDURES
List of Component Procedures
Component Locator Photos
Covers and Finish
Steering and Controls
Drive and Brake
Electrical Components
Hydraulic Components
Mast Section
Wire Guidance
Theory of Operation
-FIRMWARE CONFIGURATION
Flash-Ware Program
-APPENDIX
Lubrication Specification Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Electrical Schematics
Hydraulic Schematic