Factory Service Manual For Yanmar Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 333
Issue: 2009
Bookmarks: Yes

Model

Yanmar Marine Stern Drive
ZT350

Contents

-INTRODUCTION
Revision History
-SAFETY
Safety Precautions
-GENERAL SERVICE INFORMATION
Responsibilities
Specifications
Identification
Tightening Torques for Standard Bolts and Nuts
Lubricants, Sealers and Adhesives
Special Service Tools
Abbreviations and Symbols
Unit Conversions
-MAINTENANCE
Safety Precautions
Introduction
Checking, Filling and Changing Stern Drive Oil
Checking and Filling Power Trim Pump Fluid
Periodic Maintenance
Periodic Maintenance Table
General Inspection
Periodic Maintenance Procedures
Cold Weather (Freezing Temperature), Seasonal and Extended Storage
-STERN DRIVE
Safety Precautions
Introduction
Component Identification
Stern Drive Removal from Transom Assembly
Stern Drive Installation to Transom Assembly
Stern Drive Driveshaft Alignment
Driveshaft Housing and Gear Housing Disassembly
Driveshaft Housing and Gear Housing Assembly
-DRIVESHAFT HOUSING
Safety Precautions
Introduction
General Views
Driveshaft Housing Part Diagrams
Driveshaft Housing Disassembly
Upper Gear “B” CMP
Case Plate and Shifter
Clutch Shaft Set Disassembly and Inspection
Driveshaft Housing Assembly
Upper Gear Shim Adjustment
-GEAR HOUSING
Safety Precautions
Introduction
General Views
Gear Housing Part Diagrams
Disassembly and Inspection
Gear Housing Assembly
-TRANSOM ASSEMBLY
Safety Precautions
Introduction
General Views
Transom Assembly Part Diagrams
Gimbal Housing Disassembly
Gimbal Housing Assembly
Tilt-Up Limit Spacer
Speedometer Connection
-SHIFT CABLE
Safety Precautions
Introduction
Control Cables
Shift Cable Installation and Adjustment
-STEERING
Safety Precautions
Introduction
Power Steering Unit Parts Diagram
Steering Cable Specifications
Installation of Steering Cable
Connecting Steering Cables
Power Steering Unit Installation
Power Steering Hose Installation
Steering Tie Bar Considerations
-POWER TRIM SYSTEM
Safety Precautions
Introduction
Power Trim Pump Parts Diagram
Power Trim Cylinders Parts Diagram
Power Trim System
Power Trim Pump Fluid
Power Trim Cylinders
Power Trim Troubleshooting
Power Trim Pump Installation
Trim Position Sender Connection
Trim-ln Limiter
-PROPELLERS
Safety Precautions
Introduction
Propeller Selection
Propeller Installation
Removing Propellers
-CORROSION PROTECTION
Safety Precautions
Introduction
Corrosion Control Parts Diagram
Galvanic Corrosion
Corrosion Control
Shore Power
Underwater Drive Coating
Additional Protection
Gear Housing Anodic Plates
Ventilation Plate Anode
Trim Cylinder Anodes
Propeller Shaft Anode
Yanmar Cathodic Protection System
Corrosion Troubleshooting
-TROUBLESHOOTING AND TESTING
Safety Precautions
Introduction
Stern Drive Unit Troubleshooting
Performance Troubleshooting
Power Steering Troubleshooting
Power Trim System Troubleshooting
Stern Drive Testing