Factory Operators Manual For Zetor Tractor. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 182
Number: 22.22.12.752 (january 2015)
Searchable
Model
Zetor Tractor
Crystal 150
Crystal 160
Contents
LOCATION OF SERIAL NUMBERS
-SAFETY INSTRUCTIONS TOR USERS
General Safety Regulations
Proper Clothing
Starting The Engine
Driving Operation
Transportation Of Persons, Operation
Fire Prevention Principles
-PREVENTIVE DAILY MAINTENANCE
Front Passenger S Seat Notification
Protection Of Cab Against Aerosols
The Level Of External Noise Of Tractor
The Level Of Internal Sound Of Tractor
The Level Of Vibrations On Driver S Seat
Tractors Equipped With Front End Loader
Zetor Tractors Used For Work In The Woods
Principles For Operating Tractors Equipped With Front End Loader
Preventive Daily Maintenance
Preventive Daily Maintenance
Fuel System Leaks
Engine Oil Level
Cooling System
Liquid Brakes
Trailer Air Brakes
Trailer Hydraulic Brakes
Hydrostatic Steering
Air Cleaner
Cab Filtration
Hitches
After Work With Front Implements And In Case Of Cooler Clogging
Tyres And Wheels
Short Functional Test
-ACQUAINTANCE WITH THE TRACTOR
Safety Cabin
Opening The Door From The Outside
Opening The Door From The Inside
Rear Window
Side Window
Hinged Lid
Adjustable Screen And Cover Of The Swing Lid
Shelf
Rear View Mirrors
Internal Lighting
Aggregation Opening
Driver’s Seat
Driver S Seat Sears
Passenger S Seat
Control Panel On The Right Column Of The Cabin
Control Panel On The Right Rear Mudguard
Panel Of The Instrument Panel
Lights Switch
Lights Switch Between The Grill And The Cabin
Switch Of Warning Lights
Direction Lights, Lower Beam Head Lights, Head Lights And Horn Switches
Switch Box
Switch Box Key In The Position (0)
Switch Box Key In The Position (I)
Switch Box Key In The Position (II)
Tilting And Protrusion Of Steering Wheel
Manual Throttle
Reversing Lever
Gear Shifting Lever
Gear Shifting Scheme
Pedals
Road And Reduced Speeds Shifting Lever
Pto Revolutions Preselection Lever
Manual Brake Lever And Coupling For Semi-Trailer Control Lever
Battery Disconnector
Heating Control Panel, * Air-Condition
Heating Valve Control (A)
Switch Air-Condition (C)
Air Circulation In Cabin Control (D)
Proper Function Of The Heating And Air-Condition System
Fast Heating Of The Cabin Area
Fast Cooling Of The Space Of The Cabin
Operation Of Heating Or Air-Condition With Tractor’s Work
Immediately After Cooling The Cabin
Air-Condition And Heating Registers (A)
Front Windshield (B) Defrosting
‘Air Filter With Active Carbon
Wiper And Washer Of The Front Window
Front Wiper Speed Switch
Rear Window Wiper
Windshield Washer Tank
Washer Nozzle
Fuel Tank
Fuel Tank Drain Plug
Urea Tank
-DASHBOARD
Instrument Panel – Signal Lamps
Instrument Panel – Instruments
Instrument Panel – Buttons
Display Description
Change Of The Look Of Display
Display – Change Of Display
Display – Resetting Data
Display – Manual Brake
Display – Indicator Of Service Inspection Intervals
Exceeding The Service Interval
Zeroing (Reset) Of The Indicator Of Service Inspection Intervals
Error Signalling
Display – Error Messages
Description Of The Display Of Error Messages
Symbols Of Tractor Nodes
Display – Service Menu
Service Menu
Display – History Of Defects
Display – Setting Language Mutation
Display – Machined Area
Machined Area Menu
Machined Area Width
Setting Of The User-Defined Width Of Aggregation
Machined Area Record
Display – Setting And Calibration
Travel Speed Calibration
Setting Of Steering Sensors Of The Front Axle
Setting Of Time
Instrument Panel – Warning
Replenish Fuel
Add Urea
High Temperature Of The Cooling Liquid
Low Level Of The Cooling Liquid
High Temperature Of The Engine Oil
High Air Temperature In The Engine Air Intake System
Water In The Coarse Filter Of Fuel
High Oil Temperature In The Gearbox
Full Pushing Filter Of The Gearbox Distributor
Full Pushing Filter Of The Hydraulics
-SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES
System Of Additional Treatment Of Exhaust Gases (SCR)
Conditions For System SCR Operation
Urea (Aqueous Urea Solution Aus 32)
Principles For Safe Handling Of Urea
Limitation Of The Engine Power And Engine Revolutions
Indication Of Amount Of Urea In The Tank
Long-Term Shutdown Of Tractor
Repairs And Maintenance Of The System Of Additional Treatment Of Exhaust Gases
-DRIVING OPERATION
Before You Start
If You Do Not Succeed In Starting The Engine
Non-Permitted Starting
Starting The Engine Of The Tractor
Blocking Of The Start
Immediately After Start
Engine Heating
Error Signalling
Indication Of The Limitation Of The Engine Power And Engine Revolutions
Signalling Errors In The System Of Additional Treatment Of Exhaust Gases
Gear Shifting
Reversing Lever
Reversing Lever Position Signalization
Shifting Road And Reduced Speeds
Road And Reducing Speeds Lever Position Signalization
Driver S Seat – Safety Switch
The Principles Of Appropriate Use Of Tractors
The Description Of The System Of Travel Clutches
The Way Of Controlling The Travel Clutch By
The Differences In Ways Of Controlling The Travel Clutch By
Interrupted Sound Signal
Dead Start Of The Tractor
Dead Start Of Tractor In Regular Operation – Automatic Dead Start Function
Dead Start By Means Of Automatic Dead Start Function
Dead Start Of Tractor In Regular Operation – Clutch Pedal
Dead Start – Using The Clutch Pedal
Change The Direction Of Drive
Change The Direction Of Drive By Means Of Reversing Lever
Change The Direction Of Drive – Using The Clutch Pedal
Gear Shifting
Gear Shifting – Using The Clutch Pedal
Gear Shifting – Using The Clutch Control Button On The Head Of Gear Shifting Lever
Blocking The Automatic Dead Start Function
Three-Gear Torque Multiplier
Signalization Of Multiplier Function
Increasing, Decreasing The Travel Speed By Two Gears
Multiplier Preselection Switch
Multiplier Pre-Selection Signalization
Automatic Multiplier Shifting
Front Drive Axle Control
Driving With Engaged Front Axle Drive
Manual Front Drive Axle Control
Automatic Front Drive Axle Control
Axle Lock Control Of Rear And Front Axle
Automatic Axle Lock Control Of Rear And Front Axle
Suspension Front Drive Axle
Front Drive Axle Suspension Mode Setting
Height Adjustment Of The Front Part Of The Tractor
Manual Brake – Signalization
Driving Down The Slope
Foot Brakes
Warning Signalization Of Air Pressured Drop
One-Hose And Two-Hose Brakes
One-Hose Brakes
Two-Hose Brakes
Hydraulic Brakes Of Trailers
Connecting And Disconnecting Quick Couplings Of Trailer Hydraulic Brakes
Stopping The Tractor – Manual Brake
Stopping The Engine
Leaving The Tractor
Warning Signalization Of Hydrostatic Steering Failure
Limiting Travel Speed
-RUNNING IN THE TRACTOR
General Principles Of New Tractor Run-In In First 100 Hours Of Operation
In First 10 Hours Of Operation
From 100 Hours Of Operation
-TRANSPORTATION
CBM Stage Quick-Adjusting Hitch
Height Adjustment And Disassembly Of The CBM Stage Hitch
Automatic Mouth Of The CBM Stage Hitch
Modular System Of Hitches For Trailers And Semi-Trailers
Swinging Draw-Bar Console Module
Swinging Draw-Bar Console With A Fixed Pin Module
Console With A O 80 Ball Module
Hitch For A Single-Axle CBM Semi-Trailer
-DRIVE OF AGRICULTURAL MACHINERY
Work With PTO Shaft
Controlling The Front And Rear PTO Shaft
Rear PTO Shaft Revolutions Preselection Lever
Standard And Economical Independent Revolutions Of Rear PTO Shaft
Dependent And Independent Rear Pt0 Shaft Revolutions
Facilitating Connection Of Joint Shaft Of An Aggregated Machine To The Tractor
Selection Switch Of Rear PTO Clutch Revolutions (PTO)
Replaceable End Points Of Rear PTO Shaft
Rear PTO Switch
Engaging Rear PTO Shaft – Independent Revolutions
Engagement Of Rear PTO Shaft – Dependent Revolutions
Automatic Disengagement Of PTO Clutch
Setting Automatic Disengagement Of PTO Shaft Clutch – Display Description
Automatic Disengagement Of PTO Shaft Clutch – Return To Basic Setting
Setting Automatic Disengagement Of PTO Shaft Clutch
Work With Automatic Disengagement Of PTO Shaft Clutch
Front PTO Shaft
Front PTO Shaft Control
Maximum Transferred Output
Drive Of Machines With Greater Inertia Masses
-HYDRAULIC SYSTEM
Hydraulic System
Hydraulic Pump
Control Elements Placement
Outer Hydraulic Circuit
Connecting And Disconnecting Quick-Couplers
Quick-Couplings With Drip Collection
Hydraulic Distributor Of The Outer Hydraulic Circuit
Description Of The Functions Of Individual Positions Of Control Levers Of The Hydraulic Distributor
Rear Outlets Of The Outer Hydraulic Circuit
Front Outlets Of The Outer Hydraulic Circuit
Connecting Machines And Implements To The Outer Hydraulic Circuit
-ELECTRO-HYDRAULIC SYSTEM
Control Element Functions
Equipment Off’
Blocking Cancellation
Quick Sinking
Transport Of Implements
Stop Position
Vibration Compensator (Damper)
Limitation Of The Upper Position Of The Three-Point Hitch
Lowering Speed
Free Position
Setting The Control Of Three-Point Hitch
Manual Setting Of Control Of Three-Point Hitch
Automatic Control Of Three-Point Hitch
Using The Rear Control
External Control Buttons Of The Electro-Hydraulic System
Indication Of EHR-B Errors
Description Of Signals Of EHR-B Electro-Hydraulic System Errors
Description Of Minor Errors Of The EHR-B Electro-Hydraulic System
-HITCHES
Rear Three-Point Hitch
Safety Principles Of Working With The Three-Point Hitch
Height Adjustment Of The Lifting Draw-Bars
Fixed And Free Position Of The Lower Hydraulic Draw-Bars
Limiting Draw-Bars
Automatic Limiting Draw-Bars
Lower Draw-Bars With CBM Hooks
Securing The Lower Draw-Bars With CBM Hooks
Upper Draw-Bar
Front Three-Point Hitch
Adjusting The Lowering Rate Of The Front Three-Point Hitch
Controlling Front Three-Point Hitch
Hydraulic Lock Of The Front Three-Point Hitch
Working And Transport Position Of The Front Three-Point Hitch
Driving With Agricultural Machines Attached To The Front Three-Point Hitch
-WHEEL TRACK CHANGE
Front Wheels Track Of Front Drive Axle In Tractors Equipped With Non-Removable Discs
Toe-In Of The Wheels Of The Front Driving Axle
Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle
Rear Wheels Wheel Track
-BALLAST WEIGHTS
Rear Wheel Weights
Bottom Weights
Front Weights
Weight Of The Front Three-Point Hitch
Valve For Filling Tyre Tubes With Liquid
Procedure Of Draining Liquid From The Tyres
Antifreeze Solution For Tyre Filling
-ELECTRIC INSTALLATION
Basic Service Information
Accumulator Battery
Battery Disconnector
Accumulator Battery Maintenance
Alternator
Alternator Maintenance
Electric Installation Overload
Fuse Panel
Checking The Adjustment Of The Front Grill Headlights
Adjusting The Front Grill Headlights
Checking The Adjustment Of The Cab Roof Headlights
List Of Lamps
-TRACTOR MAINTENANCE
Steps Performed Daily Before The Start Of Work
Steps Performed Every 50 Hours Of Work
Steps Performed Every 100 Hours Of Work
Steps Performed Every 500 Hours Of Work
Steps Performed Outside The Interval Of 500 Hours Of Work
Filling And Filter Replacement
Used Operation Liquids And Filling – Quantities
Zetor Service Fillings
Motor Oils
Specification Of Oil For Tractor Transmission Devices
Specification Of Oil For The Front Driving Axle
Other Recommended Service Fillings Tested On Zetor Tractors
Oil To Gear Systems Of Tractors
Oil For The Front Driving Axle
Front PTO Oil
Hydraulic Brake Liquid For The Tractors
Liquid For The Cooling System Of The Tractors
Fuel
Plastic Lubricant For The Tractor
Tractor Greasing Scheme
Solid Front Drive Axle
Suspension Front Drive Axle
Hitch For A Single-Axle Semi-Trailer
Front Three-Point Hitch
Three-Point Hitch
Hitch Mouth For A Trailer
Technical Maintenance Of The Tractors After A General Overhaul Of The Main Groups
-MAINTENANCE INSTRUCTIONS
Opening The Hood
Checking The Oil Level In The Engine
Draining Oil From The Engine
Filling The Engine With Oil
Replacing Full-Continuous Motor Oil Filter
Fuel Filtering
Raw Fuel Filter Clearing
Cartridge Replacement In The Raw Fuel Filter
Cartridge Replacement In The Fine Fuel Filter
Fuel System Venting
Dry Air Cleaner Maintenance Instructions
Recovery Of The Main Air Cleaner Element
Replacing The Safety Element Of The Air Cleaner
Reassembly Of The Air Cleaner Elements
Bleeding The Hydraulic Circuit Of The Hydrostatic Steering
Replacing The Hydrostatic Steering Hoses
Replacing Coolant
Checking The Oil In Gearbox
Check And Replacement Of Oil In Gear Box
Draining And Checking Holes
After Draining Oil
Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter
Insertion Piece Replacement Of The Oil Cleaner With Delivery Filter Of The Gearbox Switchboard
Replacement Of Filter Element Of Urea Filter
Lubrication And Filling Points Of The Front Driving Axle
Filling, Inspection And Drain Opening Of Oil Of The Front Wheel Reducers
Front PTO
Brake Fluid Replacement
Carbon Filter Installation Instructions
Cleaning The Heating Filters
Air Filter With Active Carbon
Air-Conditioning Maintenance
Draining Condensate From The Air Reservoir
Checking The Air Systems For Leaks
Working Pressure Of Air Brakes
Maintenance And Treatment Of Tyres
Tyres For Driving Wheels
Storing The Tractor
-ADJUSTMENT
Adjusting Valve Clearance
Flat Belt Drive Tension Of Accessories
Adjusting The Play Of The Brake Pedals
Bleeding The Brake System Of The Tractor
Bleeding The Rear Brake System
Foot Brake Check
Foot Brake Adjustment
Parking Brake Adjustment
Adjustment Of The Lifting Draw-Bars Of The Hitch For A Single-Axle Semi-Trailer
Adjusting The Bowden Cable
-MAIN TECHNICAL PARAMETERS
Main Tractor’s Parameters (Mm)
Technical Data Of Engines
Permitted Maximum Load Of Front Axle (Kg)
Permitted Maximum Load Of Rear Axle (Kg)
Permitted Maximum Weight Of Set ’Tractor + Mounted Machine’ (Kg)
Manoeuvrability Condition
Front Tires Steerability
Change Of The Load-Bearing Capacity Of The Front Tyres (%)
Bearing Capacity Of Rear Tires
Change Of The Load Capacity Of The Rear Tyres (%)
Permitted Combinations Of Wheels For Tractors
Performance On Rear Pto Shaft
Lifting Force Of The Three-Point Hitch
Tensile Force
Speed Of Tractor With Engine Revolutions Of 2 100 Rpm And Parameter Of Rear Wheels (Km/H)
Independent Rear PTO Shaft Revolutions
Speed Of The Zuidberg Front PTO
Clearance-Circle And Turning Circle Diameter
INDEX
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