Zetor Major HS80 Operators Manual Tractor

Factory Operators Manual For Zetor Tractor. Manual For Owners And Operators. It Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.

Format: PDF
Language: English
Quantity of Manuals: 2
Pages: 140; 160
Number: 222.212.809 (january 2017); 222.213.420 (march 2018)
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Model

Zetor Tractor
Major HS 80

Contents

LOCATION OF SERIAL NUMBERS
-USER’S SAFETY INSTRUCTIONS
General Safety Regulations
Proper Clothing
Starting The Engine
Driving Operation
Risk Of The Tractor Overturning
Transportation Of Persons, Operation
Fire Prevention Principles
Preventive Daily Maintenance
Driver’S Seat
Front Passenger’s Seat Notification
Protection Of Cab Against Aerosols
Level Of External And Internal Noise
The Level Of Vibrations On Driver’s Seat
Aggregation Tractor – Machine/Trailer
Tractors Equipped With Front End Loader
Principles For Operating Tractors Equipped With Front End Loader
Zetor Tractors Used For Work In The Woods
Safety Labels
-PREVENTIVE DAILY MAINTENANCE
Preventive Daily Maintenance
Fuel System Leaks
Engine Oil Level
Cooling System
Hydrostatic Steering
Air Cleaner
Cab Filtration
Liquid Brakes
Trailer Brakes
Hitches
Inspection Of Fouling Of Coolers
After Work With Front Implements And In Case Of Cooler Clogging
Tyres And Wheels
Short Functional Test
-ACQUAINTANCE WITH THE TRACTOR
Safety Cab
Opening Doors From The Outside
Opening Doors From The Inside
Rear Window
Bottom Rear Window
Side Window
Hinged Lid
Emergency Exits
Sun Screen
Shelf
Internal Lighting
Rear View Mirrors
Passenger S Seat
Driver’S Seat
Tilting And Protrusion Of Steering Wheel
Panel Of Switches On Cab’s Roof
Switch Of Front Work Lights
Switch Of Rear Work Lights
Switches And Controls On The Dashboard
Switch Of The Marker And Main Lights
Direction Lights, Lower Beam Head Lights, Head Lights And Horn Switches
Front Windshield Wiper And Washer
Cab Heating
Heating Control Panel
Fan Controller (A)
Valve Heating Controller (B)
Cab Heating Registers
Cab Air Condition
Proper Function Of The Heating And Air-Condition System
Switch Box
Switch Box Key In The Position (0)
Switch Box Key In The Position (I)
Switch Box Key In The Position (Ii)
Manual Fuel Control Lever
Pedals
Reversing Lever
Gear Shifting Lever
Gear Shifting Scheme
Road And Reduced Speeds Shifting Lever
Hand Brake Lever
Hydraulics Control Panel
Auxiliary Hydraulic S Witchboard Control
PTO Shaft Drive Engagement Lever
PTO Shaft Revolutions 540 And 1000 Rpm Shifting Lever
Switching Of The Rear PTO Shaft
Switching On The Front Output Shaft Zuidberg
Battery Disconnector
Fuel Tank
Minimum Fuel Amount In The Fuel Tank
-INSTRUMENT PANEL
Instrument Panel – Signal Lamps
Instrument Panel – Instruments
Instrument Panel – Buttons
Display Description
Information Display – Fault Notifications
Display – Manual Brake
PTO-Display
Display – Service Menu
Display – Reseting The Distance Traveled Since The Last Reset
Display – Reseting The Hours Worked Since The Last Reset
Setting Of Date And Time
Brightness Adjustment
-DRIVING OPERATION
Before You Start The Engine
Starting The Engine
If Engine Does Not Start
Manipulation With Starter
Immediately After Start
Engine Heating
Selecting Driving Direction – Reversing Lever
Reversing Lever Position Signalization
Selection Of Road Or Reduced Speeds
Gear Shifting
Gear Shifting From Lower To Higher Gears
Gear Shifting From Higher To Lower Gears
The Principles Of Appropriate Use Of Tractors
The Description Of The System Of Travel Clutches
The Way Of Controlling The Travel Clutch By
The Differences In Ways Of Controlling The Travel Clutch By
Dead Start Of Tractor In Regular Operation – Automatic Dead Start Function
Dead Start Of Tractor In Regular Operation – Clutch Pedal
Change The Direction Of Drive
Change The Direction Of Drive By Means Of Reversing Lever
Change The Direction Of Drive – Using The Clutch Pedal
Gear Shifting
Gear Shifting – Using The Clutch Pedal
Two-Stage Torque Multiplier
Travelling Up The Slope
Travelling Down The Slope
Differential Lock
Control Of Front Driving Axle
Driving With Front Drive Axle Engaged
Foot Brakes
Brakes Of Trailers And Semi-Trailers
The Socket For Connection Of The Electrical Installation Of The Trailer Or Semi-Trailer
Connection Of The ABS System Of The Trailer Or Semi-Trailer
The Button For Temporary Deactivation Of Brakes Of The Trailer Or Semi-Trailer
Trailer And Semi-Trailer Air Brakes
Warning Indication Of Air Pressure Drop
One-Hose And Two-Hose Brakes
One-Hose Brakes
Two-Hose Brakes
Hydraulic Brakes Of Trailers
Connecting And Disconnecting Quick Couplings Of Trailer Hydraulic Brakes
Handbrake – Signaling
Stopping The Tractor – Manual Brake
Stopping The Engine
Leaving The Tractor
Hydrostatic Steering Failure Warning Signalization
Important Notification
-RUNNING IN THE TRACTOR
General Principles Of New Tractor Run-In In First 100 Hours Of Operation
In First 10 Hours Of Operation
From 100 Hours Of Operation
-TRANSPORTATION
Front Hook
Multistage Adjustable Suspension
Vertical Adjustment And Multistage Suspension Disassembly
Automatic Mouth Of The CBM Stage Hitch
Aggregation With Trailer And Semitrailer
Maximum Permitted Vertical Static Suspensions Load For Trailers And Semitrailers
-DRIVE OF AGRICULTURAL MACHINERY
Working With PTO Shaft
PTO Shaft Covers
Instrument Panel – Rear PTO Switch Signalization
Information Display – Indication Of Activation Of PTO Shafts
Information Display – Warning Indication Of PTO Shafts
Display Of Revolutions Of PTO Shafts
Control Elements Of PTO Shafts
Rear PTO Clutch Switch
PTO Shaft Revolutions 540 And 1000 Rpm Shifting Lever
The Button For Activation Of The Front PTO Shaft
Working Modes Of PTO Shafts
Activation Of The Rear PTO Shaft – Independent Revolutions – Common Working Mode
Activation Of The Rear PTO Shaft – Independent Revolutions – Stationary Working Mode
Engagement Of Rear PTO Shaft – Dependent Revolutions
Front PTO Shaft
Activation Of The Front PTO Shaft – Common Working Mode
Activation Of The Front PTO Shaft – Stationary Working Mode
Maximum Transmitted Output
Drive Of Machines With Greater Inertia Masses
-HYDRAULIC SYSTEM
Hydraulic Equipment
Hydraulic Control Panel
Means Of Internal Hydraulic Circuit Regulation
Internal Hydraulic Circuit Control Elements
Free (Floating) Position
Hydraulic Sensitivity System Control
Speed Of Three-Point Linkage Lowering Control
Position Regulation Of Rear Three-Point Linkage Heave
Power Regulation Of Three-Point Linkage Heave
Mixed Regulation Of Three-Point Linkage Heave
External Hydraulic Circuit
Extremal Hydraulic Circuit Control Elements
Function Of Control Levers Of The Outer Hydraulic Circuit Of The Three-Section Distributor
Two-Section Switchboard External Hydraulic Circuit Controlling Levers Function
Quick-Couplers Engagement And Disengagement
Connecting Machines And Tools To External Hydraulic Circuit
Control Of The Front 3-Point Hitch
Front Outlets Of The External Hydraulic Circuit
Control Of The External Hydraulic Circuit Front Outlets
-HITCHES
Rear Three-Point Linkage
Safety Principles When Working With A Three-Point Linkage
Vertical Adjustment Of Lifting Draw Bars
Fixed And Free Position Of Lower Hydraulic Draw Bars
Limiting Draw Bars
Upper Draw Bar
Selection Of Holes In Bracket
Lower Draw Bar With Slipping Out End Pieces
Front Three-Point Hitch
Controlling Front Three-Point Hitch
Adjusting The Lowering Rate Of The Front Three-Point Hitch
Hydraulic Lock Of The Front Three-Point Hitch
Working And Transport Position Of The Front Three-Point Hitch
Driving With Agricultural Machines Attached To The Front Three-Point Hitch
-WHEEL TRACK CHANGE
Change Of Front Wheels Track With Front Drive Axle
Setting Wheel Stops With Front Drive Axle
Front Drive Axle Fenders
Front Wheels Toe-In
Adjustment Of Toe-In Of The Wheels Of The Front Driving Axle
Rear Wheel Track Change
-BALLAST WEIGHTS
Ballast Weights In Front Of Bonnet Grill
Weight Of The Front Three-Point Hitch
Weights Of Rear Wheels
Valve For Filling Tires With Liquid
Making Front Wheels Stable
Filling Tires With Liquid Procedure
Draining Liquid From Tires Procedure
Anti-Freezing Solution For Filling Tires
-ELECTRIC INSTALLATION
Basic Service Information
Accumulator Battery
Battery Disconnector
Accumulator Battery Maintenance
Alternator
Alternator Maintenance
Fuse Box
Placement Of Fuses In Fuse Box
Lights Adjustment In Tractor’s Grill Check
Lights Adjustment In Tractor’s Grill
Lights Adjustment In Cab Roof Check
List Of Lamps
-TRACTOR MAINTENANCE
Service Inspections
Steps Performed Daily Before The Start Of Work
Before Starting The Engine
After Starting The Engine
Steps Performed Every 50 Hours Of Work
Steps Taken After Every 100 Hours Of Operation
Steps Taken After Every 500 Hours Of Operation
Steps Taken Beyond 500 Mth Interval
Monthly Performed Actions
Replacing Fillings And Filters
Used Operation Liquids And Fillings – Amount
Zetor Service Fillings
Motor Oils
Specification Of Oil For Tractor Transmission Devices
Specification Of Oil For The Front Driving Axle
Other Recommended Service Fillings Tested On Zetor Tractors
Oil To Gear Systems Of Tractors
Oil For The Front Driving Axle
Front PTO Oil
Plastic Lubricant For The Tractor
A/C Coolant
Liquid For The Cooling System Of The Tractors
Fuel
Hydraulic Brake Liquid For The Tractors
Tractor Greasing Plan
Safety Instructions For Lubrication Of The Tractor
Three-Point Linkage And Rear Semi-Axes Bearings
Front Three-Point Hitch
Technical Maintenance Of The Tractors After A General Overhaul Of The Main Groups
-MAINTENANCE INSTRUCTIONS
Front Bonnet Opening
Checking Oil Levels In Engine
Draining Oil From Engine
Replacing Full-Continuous Motor Oil Filter
Pouring Oil To Engine
Fuel Filtering
Raw Fuel Filter Clearing
Cartridge Replacement In The Raw Fuel Filter
Cartridge Replacement In The Fine Fuel Filter
Fuel System Venting
Maintenance Instruction Of Dry Air Filter
Air Filter Maintenance
Recovery Of The Main Air Cleaner Element
Replacing The Safety Element Of The Air Cleaner
Reassembly Of The Air Cleaner Elements
Replacing The Hoses Of Hydrostatic Steering
Bleeding The Hydraulic Circuit Of The Hydrostatic Steering
Bleeding The Heating System
Coolant Replacement
Checking The Oil In Gear Box, Final Drive Housing And Rear Axle
Replacement Of The Filter Of The Hydraulics Suction
Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter
Gear System Drain Plug
Oil Replacement In Gear System
Filling, Controlling And Draining Hole Of Oil Of Front Drive Axle
Filling, Controlling And Draining Hole Of Oil Of Front Wheels Reducers
Front PTO
Air System Tightness Inspection
Heating Filtration Element
Air-Condition Filtration Elements
Filtration Elements Cleaning
Draining The Condensate From Air Collector
Air Condition Maintenance
Maintenance Of The Oil Cooler Of The Front PTO
Maintenance And Treatment Of Tires
Detaching Tractor
-ADJUSTMENT
Flat Belt Drive Tension Of Accessories
Stretching The V-Belt In The Air-Conditioner Compressor
Stretching The V-Belt In The Compressor
Bleeding Of Tractor Brake System
Parking Brake Adjustment
Adjustment Of Free Travel Of Brake Pedals
-MAIN TECHNICAL PARAMETERS
Main Tractor’s Parameters (Mm)
Tractor’s Weight
Technical Data Of Engines
Permitted Maximum Load Of Front Axle (Kg)
Permitted Maximum Load Of Rear Axle (Kg)
Permitted Maximum Weight Of Set ’Tractor + Mounted Machine’ (Kg)
Condition Of Steerage
Total Technically Allowed Weight Of The Trailer (Kg)
Permitted Combinations Of Wheels For Tractors
Front Tires Steerability
Bearing Capacity Of Rear Tires
Lifting Force Of The Three-Point Hitch
Performance On Rear PTO Shaft
Tensile Force
The Tractor Forward Travel Speed At Nominal Engine Revolutions (2,200 Rpm) – 40 Km/H
The Tractor Reverse Travel Speed At Nominal Engine Revolutions (2,200 Rpm) – 40 Km/H
Independent PTO Shaft Revolutions
Front PTO Shaft
Clearance-Circle And Turning Circle Diameter
Calculation Of Tractor Load Limit
INDEX

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