Factory Service Manual For Bomag Milling Machine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: ENG
Pages: 792
Number: 00891036 (june 2006)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bomag Cold Milling Machine
BM2000-60
S/N 821 836 13 ….

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
Maintenance Chart
Table Of Fuels And Lubricants
Fuels And Lubricants
-FUNDAMENTAL ELECTRICS
Understanding Circuit Diagrams
Terminal Designations
Current And Voltage
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Logical Base Gates
Metrology
Diodes, Relays, Fuses
Batteries
Three-Phase Generator
Electric Starter
-SPECIAL TOOLS, ELECTRICS
Special Tools, Electrics
-MACHINE RELATED ELECTRICS
Component Overview
Driver’s Stand
Control Console, Rear Right
Control Console, Rear Left
Control Console, Front Right
Control Console, Front Left
Control Console For Auxiliary Control
Engine Hood Control Console
Loading Conveyor Belt
Steering Limitation, Front
Middle Position, Rear Steering
Operating Conditions For Rear Steering
Height Limitation, Rear
Operating Conditions For Rear Posts
High Pressure Sensors For Travel/Conveyor Belt Pump
Pressure Sensor For Steering / Working Hydraulics
Pressure Sensor For Clutch Pressure
Pressure Sensor For Fan Circuit
Differential Pressure Switch For Hydraulic Oil Filter
Pressure Switch For Water Sprinkling System
Operating Condition For Sprinkling System
Limit Switch On Scraper
Operating Conditions For Scraper
Rope Sensors, Height Regulation
Inclination Sensor For Height Regulation
Operating Conditions For Height Regulation
Levelling Control Panel
Speed Sensor
Operating Conditions For Travel Drive
Terminal Box
Pin Assignment, Id4 Id6
Battery Compartment
Battery Maintenance
Multi-Function Display, Inputs/Outputs
Tuning PID Parameter
Digital Inputs And Outputs In The Electric Circuit Diagram
Switching States, Compact (ID4)
Switching States, Compact (ID5)
Switching States, Compact (ID6)
Switching States, CGC Matrix
Operating Conditions For Conveyor Belt
Operating Conditions For Gathering Foot
Operating Conditions For Grade Shoes
Operating Condition For Milling Rotor Operation
-ENGINE
General Information On Diesel Engine
Engine Attachment Parts
Lubrication Oil Schematic
Electronic Engine Control EMR
Sensor Data EMR
Plug Assignment EMR
Connection Diagram EMR Engine Control
Engine
Fault Lamp
Diagnostics Button
Overview Of Fault Flashing Codes
Possible Diagnostics With The Serida Software
Checking The Engine Speed
Disassembling And Assembling The Injection Valves
Checking And Adjusting The Start Of Commencement
Replacement Of Radial Seal On Flywheel Side
Replacement Of Radial Seal On Pump Carrier
Replacing The Thermostats
Replacing The Coolant Pump
Sealing / Replacing The Oil Cooler
Replacing The Cylinder Head Gasket
Check, Adjust The Valve Clearance
Checking, Replacing The Generator V-Belt
Service The Combustion Air Filter
Check The Coolant Level
Change The Coolant
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridges
Check Fastening Of Engine / Turbocharger / Combustion Air Hoses
Engine Conservation
Cleaning The Engine
Fuel Pre-Filter / Water Separator (Separ Filter)
Checking, Cleaning The Water Separator
Changing The Fuel Prefilter Element
Change The Fuel Filter Cartridge
Special Tools, Deutz Engine (Bf8M 10T5C)
Explanation Of Symbols
-MILLING DRIVE, MECHANICS
Milling Drive
Checking, Replacing The Milling Drum V-Belt
Change The Oil In The Milling Drum Reduction Gear
Oil Change In Milling Drum Bearing
Checking/Replacing Cutting Tools, Scraper
Replacing Bases/Holders
Lubricating The Milling Drum
Lubricating The Dry Clutch
Checking The Wear Of The Friction Lining
Friction Lining / Replacing The Outer Discs
-CONVEYOR BELTS, MECHANICS
Conveyor Belts
Checking, Tightening The Conveyor Belts
Checking The Safety Ropes
Lubricating The Conveyor Belts
Folding / Unfolding The Loading Conveyor Belt
-TRAVEL DRIVE, MECHANICS
Travel Drive
Checking The Track Plates
Retightening The Track Shoe Fastening Screws
Checking The Track Drive
Lubricating The Travel Drive
Lubricating The Steering System
Oil Change In Track Drive Gear
-PUMP TRANSFER CASE
Transfer Case
Check The Oil Level In The Pump Drive Gear
Change The Oil In The Pump Drive Gear
-HYDRAULICS
Service Training Hydraulics
-HYDRAULIC CYLINDER
Repairing Hydraulic Cylinders
-SUPPLIERS DOCUMENTATION
Steering And Working Pump A10V…..
Travel Pump A4VG 71 … 180
Conveyor Belt Pump A10VG 28 … 56
Travel Motor A6VM/VE
Travel Gear 705C3H10C80
Conveyor Belt Motor OMT
Sprinkling Pump
-CIRCUIT DIAGRAMS
Wiring Diagram
Hydraulic Diagram