Factory Service Manual For Bomag Rubber Tire Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: ENG
Pages: 706
Number: 00892289 (september 2014)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bomag Rubber Tire Roller
BW27RH-4I

S/N 101 538 12 ….
S/N 861 538 23 ….
S/N 861 538 24 ….
S/N 861 538 25 ….

Contents

-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-PNEUMATIC TIRES ROLLERS
Rubber Tire Roller
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Table
-ELECTRICS
Overview
Service The Battery, Check The Main Battery Switch
Main Battery Switch
Starting With Jump Wires
Level Sensor In Diesel Tank (R03)
Differential Pressure Switches Hydraulic Oil Filter, B21And B22
Brake Oil Temperature Switch, B148
Brake Pressure Switches, B12 And B102
Float Switch In Water Tank, B33
Air Filter Vacuum Switch
Description Of Indicators And Control Elements
Fuse Assignment
Overview Of Electric Components
-ELECTRONIC MODULES
Module Description A04
Electric Module A108
-MODULE DESCRIPTION A100
Steering Column Locking Module, A100
-SPEEDOMETER MODULE
Speedometer Module
-ENGINE ELECTRICS
Emr4 System Overview
Emr4 System Components
Exhaust Gas After-Treatment
Fuel Control Unit (FCU)
Injector
Crankshaft Speed Sensor
Camshaft Speed Sensor
Rail Pressure Sensor
EMR Coolant Temperature Sensor
Fuel Pressure Sensor
Charge Air Temperature – Charge Air Pressure Sensor
Oil Pressure Sensor
Sensor, Water In Fuel
Fuel Pre-Heating
Heating Flange On Engine
Charge Control Light, Operating Hour Meter
System Faults Per Flashing Code
-LIST OF EMR4 FAULT CODES
List Of EMR4 Fault Codes
-ENGINE
Overview
Diesel Engine
Engine Description TCD 4.1
Lubrication Oil Circuit TCD 4.1 / 6.1
Coolant Circuit TCD 4.1 / 6.1
Common Rail System (CRS) TCD 4.1 / 6.1
Exhaust Gas After-Treatment
Adjust The Valve Clearance
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridge
Check The Coolant Level
Change The Coolant
Check The Anti-Freeze Concentration And The Condition Of The Coolant
Clean The Cooling Fins On Engine And Hydraulic Oil Cooler
Check, Clean The Water Separator
Replacing The Fuel Filter Cartridge
Change The Fuel Filter, Bleed The Fuel System
Checking The Ribbed V-Belt
Replacing Ribbed V-Belt And Idler Pulley
Air Filter Maintenance
Check The Engine Mounts
Engine Problems
-HYDRAULICS
Overview
Hydraulic Circuit
Travel Pumps, A4VG105 DA
Troubleshooting Axial Piston Pumps
External Gear Pumps
Travel Motor, A6Vm 107HA2R1
Trouble Shooting, Variable Displacement Axial Piston Motor
Steering Valve
Travel Circuit
Steering Circuit
Cooling And Cross-Flushing Of The Brake Housing
Edge Cutter
Check The Hydraulic Oil Level
Replace Hydraulic Oil And Breather Filter
Replace Hydraulic Oil Filter
Replacing The Bypass Filter
-BRAKE
Overview
Brake System
Stopping The Machine, Operating The Parking Brake
Driving The Machine / Braking The Machine
Multi-Disc Brake, Function Test
Towing In Case Of An Engine Failure
-PNEUMATICS
Overview
Pneumatic System
Operating The Tire Inflation System
Draining The Air Pressure Vessel
Change The Air Drier For The Brake System
Check The Supply Lines For The Compressor
-WATER SPRINKLING SYSTEM
Overview
Operating The Pressure Sprinkler System
Service The Water Sprinkling System
Maintenance In Case Of Frost
-AIR CONDITIONING SYSTEM
Overview
Physical Basics
Refrigerant Rl34A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Servicing The V-Belt For The Refrigerant Compressor
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
Trouble Shooting Procedure
Steam Table For Rl34A
-REPLACING THE CAB WINDOW PANES
Assembly Of Window Panes
Special Tools, Cabin Windows
Auxiliary Materials
Removing And Installing The Window Pane
-FRONT AXLE
Repair Overview For Front Axle
Dismantling The Front Axle
Assembling The Front Axle
-SUPPLIERS DOCUMENTATION
Travel Pump
Travel Motor
Travel Gear
Steering Valve
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Pneumatic Diagram
Wiring Diagram