Factory Service Manual For Case Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 496
Number: 7-88631 (november 1998)

Model

Case Engine
24 Valve 8.3 Liter

Contents

-INTRODUCTION
About the Manual
General Cleaning Instructions
General Repair Instructions
General Safety Instructions
How to Use the Manual
Illustrations
-ENGINE IDENTIFICATION
Engine Identification
Engine Views
Specifications
-TROUBLESHOOTING SYMPTOMS
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
Engine Noise Diagnostic Procedures General Information
-CYLINDER BLOCK
Bearings, Connecting Rod
Bearings, Main
Camshaft
Camshaft Bushings
Camshaft Gear (Camshaft Removed)
Connecting Rod
Crankshaft
Crankshaft Gear, Front (Crankshaft Installed)
Crankshaft Seal, Front
Crankshaft Seal, Rear
Crankshaft Wear Sleeve, Front
Cylinder Liner
Gear Cover, Front
Gear Housing, Front
Piston
Piston and Connecting Rod Assembly
Piston Rings
Service Tools
Vibration Damper
Vibration Damper, Rubber
-CYLINDER HEAD
Crosshead
Cylinder Head
Injector Protrusion
Service Tools
Valve, Cylinder Head
-ROCKER LEVERS
Overhead Set
Rocker Lever
Rocker Lever Cover
-CAM FOLLOWERS/TAPPETS
Push Rods or Tubes
Tappet
-FUEL SYSTEM
Engine Fuel Heater, Electric
Flow Diagram, Fuel System
Fuel Flow
Fuel Lift Pump
Fuel Pump
Fuel Pump Accumulator
Fuel Pump Accumulator Module
Fuel Pump Cam Housing
Fuel Pump Cam Housing Module
Fuel Pump Delivery Valve
Fuel Pump Distributor Inlet Fitting
Fuel Pump Distributor Module
Fuel Pump Gear Pump
Fuel Pump Gear Pump Module
Fuel Pump Injection Control Valve
Fuel Pump Rate Shape Tube
Fuel Pump Timing
Fuel System – General Information
Injection Control Valve
Pumping Control Valve
Rotor, CAPS Fuel Injection Pump
Service Tools
Snubber, Rate Shape
Specifications
-INJECTORS AND FUEL LINES
Air in Fuel (006-003) 3
Fuel Connector (Head Mounted) (006-052)
Fuel Drain Line Restriction (006-012)
Fuel Drain Lines (006-013)
Fuel Filter (Spin-On Type) (006-015)
Fuel Filter Head Bracket (006-018)
Fuel Inlet Restriction (006-020)
Initial Check (006-024-001)
Fuel Pump Air Bleed Line (006-056)
Fuel Supply Lines (006-024)
Injector
Injectors and Fuel Lines – General Information
Injector Supply Lines (High Pressure)
-LUBRICATING OIL SYSTEM
Engine Oil Heater
Flow Diagram, Lubricating Oil System
Lubricating Oil System – General Information
Lubricating Oil and Filters
Lubricating Oil Cooler
Lubricating Oil Dipstick
Lubricating Oil Dipstick Tube
Lubricating Oil Filter
Lubricating Oil Pan
Lubricating Oil Pressure Regulator
Lubricating Oil Pump
Lubricating Oil Suction Tube
Lubricating Oil Thermostat
Lubricating Oil Pressure Sensor
Specifications
-COOLING SYSTEM
Coolant Filter
Coolant Filter Head
Coolant Filter Valve
Coolant Heater
Coolant Temperature Gauge
Coolant Thermostat
Leak Test-
Cooling System
Drive Belt, Cooling Fan
Fan Clutch, On-Off
Fan Shroud Assembly
Fan Spacer and Pulley
Fan, Cooling
Flow Diagram, Cooling System
Radiator
Radiator Hoses
Radiator Pressure Cap
Water Pump
-DRIVE UNITS
Hydraulic Pump Drive
-AIR INTAKE SYSTEM
Air Crossover
Air Inlet Connection
Air Intake Manifold
Air Intake Restriction
Air Intake System General Information
Air Leaks, Air Intake and Exhaust Systems
Boost Pressure
Charge Air Cooler CAC
Cold Starting Aid
Flow Diagram, Air In take System
Air Intake System
Turbocharger
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Compressor Seal Leaks
Turbocharger Oil Drain Line
Turbocharger Oil Supply Line
Turbocharger Radial Bearing Clearance
Measure
Turbocharger Wastegate Actuator
Turbocharger Wastegate Valve Body
-EXHAUST SYSTEM
Exhaust Manifold, Dry
Exhaust Restriction
Flow Diagram, Exhaust System
Specifications
-MISCELLANEOUS
Cup Plug
Pipe Plug
Straight Thread Plug
-SPECIFICATIONS
Air Intake System – Specifications
Air Intake System – Torque Values
Cam Followers/Tappets
Capscrew Markings and Torque Values
Cooling System – Specifications
Cooling System – Torque Values
Cylinder Block – Specifications