Factory Workshop Manual For Kohler Diesel Engine. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 204
Number: ED0053029590 (april 2013)
Searchable: Yes
Model
Kohler Engine
KDI1903TCR
KDI2504TCR
Contents
Accident Prevention, Regulations For Safety And
Adjustment “Waste Gate” Valve
Air Filter (Cartridge Replacement)
Alternator Belt (Replacement And Adjustment), Poly-V Assembly And High-Pressure Pump,
Timing System Gear
Assembly Information
Assembly Lubrication Circuit
Assembly Recommendations
Assembly, Electric Component
Assembly, Cylinder Head Unit
Assembly, EGR Circuit
Assembly, Engine Block
Assembly, Exhaust Manifold
Assembly, Flange Unit
Assembly, Fuel System
Assembly, Intake Manifold
Assembly, Oil Sump Unit
Assembly, Turbo-Compressor
Assembly, Water Circuit
Balancer Shafts (Optional), Configurations With Balancer Shafts (Replacement)
Battery Features
Before Start-Up
Check, Oil Pump
Circuit, Cooling
Circuit, Lubrication
Components Handling
Components, Identification Of Engine
Components, Electrical
Configuration (Chapter General Configuration),Information On Engine
Configuration (Chapter Assembly),Information On Engine
Configurations With Balancer Shafts (Optional)
Connecting Rod – Piston Assembly
Coolant (Chapter Fluids Supply)
Coolant (Chapter Liquid Drainage Information)
Coolant
Cooling Circuit
Crankcase
Crankshaft
Cylinder Head Unit Assembly
Cylinder Head Unit Disassembly
Definitions, Glossary And
Diagnostic Information
Diagnostic Tool Error List
Diagrams, Performance
Dimensions, Engine
Disassembly (EGR), Exhaust Fumes Recycle Circuit
Disassembly, Cylinder Head Unit
Disassembly, Electric Components
Disassembly, Engine Block
Disassembly, Exhaust Manifold
Disassembly, Flange Unit
Disassembly, Injection Circuit
Disassembly, Intake Manifold
Disassembly, Lubrication Circuit
Disassembly, Oil Sump Unit
Disassembly, Recommendations For
Disassembly, Timing System Gear
Disassembly, Turbocharger
Disassembly, Water Recirculation Components
EGR Circuit Assembly
EGR Valve Replacement
Electric Component Assembly
Electric Components Disassembly
Electric System
Electrical Components
Electronic Injector Replacement
Engine Block Assembly
Engine Block Disassembly
Engine Dimensions
Engine Identification, Manufacturer And
Engine Oil (Chapter Liquid Drainage Information)
Engine Oil (Chapter Fluids Supply)
Engine Pulley And Phonic Wheel Assembly
Engine Pulley And Phonic Wheel Disassembly
Engine Specifications
Engine Starting After Storage
Engine Storage (Over 6 Months)
Engine Storage (Up To 6 Months)
Engine, Intended Use Of The
Environmental Impact, Safety And
EPA Regulations, Name Plate For
Error List, Diagnostic Tool
Exhaust Circuit, Intake And
Exhaust Fumes Recycle Circuit Disassembly (EGR)
Exhaust Manifold Assembly
Exhaust Manifold Disassembly
Features, Battery
Filter (Cartridge Replacement), Air
Flange Unit Assembly
Flange Unit Disassembly
Fluids Supply Information
Foreword, Introduction
Fuel
Fuel Filter Replacement
Fuel System
Fuel System Assembly
Gear (For 3RD / 4Th PTO), Idler
General Information
General Remarks
Glossary And Definitions
Handling, Components
Heater (Replacement)
High-Pressure Pump Replacement
High-Pressure Pump, Timing System Gear Assembly And
Identification Of Engine Components
Idler Gear (For 3RD / 4Th PTO)
Information About Failures
Information About Optional Components
Information For Replacing The Functional Units
Information On Adjustments
Information On Engine Configuration (Chapter Assembly)
Information On Engine Configuration (Chapter General Configuration)
Information On Resources Used In Graphics Software
Polar-Xl
Information And Safety Signals
Injection Circuit Disassembly
Injector Replacement, Electronic
Intake And Exhaust Circuit
Intake Manifold Assembly
Intake Manifold Disassembly
Intended Use Of The Engine
Introduction
Liquid Drainage Information
Location Of Safety Signals On Engine
Lubrication Circuit
Lubrication Circuit Disassembly
Maintenance, Periodic
Manufacturer And Engine Identification
Name Plate For EPA Regulations
Oil (Chapter Liquid Drainage Information), Engine
Oil (Chapter Fluids Supply), Engine
Oil
Oil Cooler Unit And Oil Filter Replacement
Oil Dipstick In Cylinder Head
Oil Filter (Disassembly And Assembly), Remote
Oil Filter Replacement, Oil Cooler Unit And
Oil Pressure Valve Replacement
Oil Pump Check
Oil Pump Replacement
Oil Sump Unit Assembly
Oil Sump Unit Disassembly
Oil Vapour Separator Replacement
Performance Diagrams
Periodic Maintenance
Phonic Wheel Assembly, Engine Pulley And
Phonic Wheel Disassembly, Engine Pulley And
Phonic Wheel Replacement
Piston Assembly, Connecting Rod
Polar-XL, Information On Resources Used In Graphics Software
Poly-V Alternator Belt (Replacement And Adjustment)
Poly-V Belt, Tightening Pulley And Alternator For
Possible Causes And Trouble Shooting
Precautions, Safety
Preservation, Product
Product Preservation
Recommendations For Disassembly
Recommendations For Overhauls And Tuning
Recommendations, Assembly
Regulations For Safety And Accident Prevention
Remarks, General
Remote Oil Filter (Disassembly And Assembly)
Replacement, Electronic Injector
Replacement, Fuel Filter
Replacement, High-Pressure Pump
Replacement, Oil Cooler Unit And Oil Filter
Replacement, Oil Pressure Valve
Replacement, Oil Pump
Replacement, Oil Vapour Separator
Replacement, Phonic Wheel
Replacement, Unit EGR Cooler
Replacement, Water Pump
Replacement, EGR Valve
Safety And Environmental Impact
Safety Signals, Information And
Safety Information
Safety Precautions
Safety Signals
Safety Signals Description
Safety Signals On Engine, Location Of
Scrapping
Sensors And Switches
Shafts (Replacement), Balancer
Signals Description, Safety
Signals, Safety
Specifications, Engine
Start-Up, Before
Storage (Over 6 Months), Engine
Storage (Up To 6 Months), Engine
Storage Information
Summary Table Of Tightening Torques And The Use Of Sealants
Switches, Sensors And
System, Electric
System, Fuel
Tappet Housings, Tappets And
Tappets And Tappet Housings
Tappets, Timing System And
Technical Information
Tightening Pulley And Alternator For Poly-V Belt
Timing System And Tappets
Timing System Gear Assembly And
High-Pressure Pump
Timing System Gear Disassembly
Tools Information
Trouble Shooting, Possible Causes And
Tuning, Recommendations For Overhauls And
Turbocharger Disassembly
Turbo-Compressor
Turbo-Compressor Assembly
Unit EGR Cooler Replacement
Use Of Sealants, Summary Table Of Tightening Torques And The
Water Circuit Assembly
Water Pump Replacement
Water Recirculation Components Disassembly
“Waste Gate” Valve, Adjustment
3RD PTO (Replacement/Installation)
4W PTO (Replacement / Installation)
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