Manitowoc MLC300 Service And Maintenance Manual Crane

Factory Service And Maintenance Manual For Manitowoc Crane. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 330
Number: CTRL235-13 (march 2020)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Manitowoc Crane
MLC300
SN XXXXXRef

Contents

-INTRODUCTION
Continuous Innovation
Safety Messages
Safe Maintenance Practices
Protection of the Environment
Identification and Location of Major Components
-HYDRAULIC SYSTEM
Hydraulic System Overview
Hydraulic System Maintenance
Replacing Pressure Transducers
Shop Procedures
Hydraulic Tests and Calibrations
Disc Brake Operational Test
Free Fall Brake Operational Test
Accumulator Maintenance
-ELECTRICAL SYSTEM
Electrical Drawings and Schematics
Electrical Power Sequence
Circuit Breakers, Fuses, and Relays
Inspect Electrical Components
CAN Bus Control System
-BOOM
General Maintenance
Boom and Luffing Jib Angle Indicator Calibration
Boom Stop Limit Switch
Automatic Luffing Jib Stop Adjustment and Maintenance
Fleeting Sheave Maintenance
Boom Electrical Schematic
Luffing Jib Electrical Schematic
Strap Inspection and Maintenance
Lattice Section Inspection and Lacing Replacement
-HOISTS
General
Drum Identification
Drum 1—Main Hoist
Drum 2—Auxiliary Front Hoist
Drum 3—Auxiliary Rear Hoist
Drum 4—Boom Hoist (VPC) or Mast Hoist (VPC-MAX)
Drum 5—Boom Hoist (VPC-MAX)
Drum 6—Auxiliary Hoist
Drum Gearbox Oil Change
Drum 4 Pawl
Drum 5 Pawl
Drum 6 Pawl
Drum 1 Minimum Bail Limit
Drum 2/3 Minimum Bail Limit (non-free Fall Drum)
Drum 2/3 Minimum Bail Limit (Free Fall Drum)
Drum 6 Minimum Bail Limit
Speed Sensor—Hoist Motors
Block Level
Block-Up Limit Installation and Adjustment
Wire Rope Inspection and Replacement
Sheave. Roller, and Drum Inspection
Load Block and Hook-and-Weight Ball Inspection
-SWING SYSTEM
General
Swing System Overview
Swing Brake Operation
Swing Operation
Swing Brake Manual Release
Swing Gearbox Oil Change
Swing Motor Speed Sensor
-POWER TRAIN
Batteries
Battery Disconnect Switch
Battery Charger (optional)
Engine Controls
Engine Enclosure
Engine Component Identification
Engine Belt Routing
Air Cleaner Maintenance
Replacing the Fuel Filter—MTU
Replacing the Fuel Filter—Cummins QSG12 Engine
Engine Radiator
Changing the Pump Drive Oil
Engine Clutch Maintenance
Adjusting the Engine Throttle
Engine Electrical Schematic
Exhaust Aftertreatment System
-UNDERCARRIAGE
General
Hydraulic Travel System
Travel Motor Case Flushing
Carbody Jacks
Crawler Pins
Carbody Track Tension Cylinders
Crawler Preventive Maintenance
Crawler Tread Slack Measurement
Crawler Tread Slack Adjustment – Past Production
Crawler Tread Slack Adjustment – Current Production
Hydraulic Hand Pump
Turntable Bearing Alignment
Tightening Turntable Bearing Bolt
Replacing Turntable Bolts
Crawler Gearbox Oil Change
-LUBRICATION
Lubrication
-ACCESSORIES
Warming Circuit
Live Mast Pin Pullers
Gantry Equalizer Pin Pullers
Live Mast Assist Arms
Cab Tilt Cylinder
Rigging Winch (Drum 0)
Boom Butt Pin Pullers
Self-Erect Cylinder
VPC System Operation
VPC-MAX System Operation
Active Fixed Mast Stop System

What you get

You will receive PDF file with high-quality manual on your email immediately after the payment.