Factory Service Repair Manual For McCormick MC95 MC105 MC115 MC120 MC135 Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 1732
Bookmarks: Yes
Number: SM8 11102
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
McCormick
MC95, MC105, MC115, MC120, MC135
Contents
- -GENERAL
–SAFETY, GENERAL INFORMATION AND STANDARD TORQUE SPECIFICATIONS
SAFETY
GENERAL INFORMATION
Cleaning
Inspection
Bearings
Needle Bearings
Gears
Oil Seals, O-rings And Gaskets
Shafts
Service Parts
Lubrication
STANDARD TORQUE DATA FOR NUTS AND BOLTS
Chart 1 (Plain Nuts/Bolts)
Chart 2 (Phosphate Coated Nuts/Bolts)
Chart 3 (Zinc or Cadmium Plated Nuts/Bolts)
–GENERAL SPECIFICATIONS AND TORQUES
GENERAL SPECIFICATIONS
Lubricants And Capacities
Engine
Fuel
Electrical
Transmission
Hydraulics
Air Conditioning
Conversion Table
SPECIAL TORQUES
Engine
Transmission
Hydraulics
Cab And Chassis - -ENGINE
–ENGINE REMOVAL
SPECIFICATIONS
SPECIAL TORQUES
ENGINE REMOVAL
Removal
Installation
FILLING THE COOLING SYSTEM
(After Engine Installation) - -FUEL
–FUEL TANK REMOVAL AND SERVICING
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
FUEL TANK
Removal And Installation
FUEL LEVEL SENDER
Removal And Installation
Fuel Level Sender Testing - -ELECTRICAL
–ELECTRICAL TROUBLESHOOTING AND SCHEMATICS
SPECIAL TOOLS
CIRCUIT TESTING
General Information
FUSE LOCATION AND IDENTIFICATION
European Specification Tractors
FUSE LOCATION AND IDENTIFICATION
American Specification Tractors
SWITCHES AND CONTROLS
Instrument Panel
Standard Cab Roof Controls – Operator Environment
Low Profile Cab Roof Controls (Operator Environment)
Right Hand Console
HARNESS LAYOUT AND CHASSIS GROUND LOCATIONS
Instrument Panel Harness and Components
Right Hand Console Hamess – Tractors Without Speed Sequencer
Right Hand Console Harness Components – Tractors With Speed Sequencer
Engine And Hood Hamess Components – Tractors Equipped With 1000 Series Engines
Engine And Hood Hamess Components – Tractors Equipped With 1100 Series Engines Transmission Harness Components
Deluxe Cab Harness And Rear Fender Harness Components
Low Profile Cab Harness And Rear Fender Harness Components
Platform Harness And Rear Fender Harness
–STARTER MOTOR NEUTRAL START FUEL SHUT-OFF COLD START AND CAB POWER RELAY
INSTRUMENT CLUSTER WARNING LIGHTS AND GAUGES
FRONT PTO, ROTARY BEACON AND ELECTRIC MIRRORS
4TH AUXILIARY SOLENOIDS IMPLEMENT INTERFACE CONNECTOR AND 3 PIN AUXILIARY POWER CONNECTORS
RADIO AND INTERIOR LIGHT
BLOWER MOTORS AND AIR CONDITIONING
DELUXE CAB TRACTORS
BLOWER MOTOR AND AIR CONDITIONING
LOW PROFILE CAB TRACTORS
FRONT AND REAR WINDSCREEN WIPER-WASHER
BRAKE LIGHTS AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE
EUROPEAN SPECIFICATION POSITION LIGHTS AND TURN SIGNAL
EUROPEAN SPECIFICATION HEADLIGHTS AND REAR FOG LIGHTS
AMERICAN SPECIFICATION WARNING AND TURN SIGNAL LIGHTS
AMERICAN SPECIFICATION HEADLIGHTS, POSITION LIGHTS AND RIGHT HAND CONSOLE LIGHT
WORK LIGHTS
MAIN CONNECTORS
HITCH, MFD AND DIFFERENTIAL LOCK
INDEPENDENT FRONT SUSPENSION AXLE
SPEED SEQUENCER
PTO, FORWARD/NEUTRAL/REVERSE (FNR) AND POWERSHIFT
CIRCUIT GENERAL INFORMATION
Fuel Shut Off and Auto Advance Circuit General Information Tractors With 1000 Series Engines
Cold Start Circuits
Ether Start {if Equipped)
Thermostat
Accessory Power Relay
Cab Power Relay
CIRCUIT TESTING
Starter Solenoid Circuit Test
Starter Relay Circuit Test
Forward/Neutral/Reverse (F/N/R) Switch Neutral Start Circuit Test
Key Switch Circuit Test
Fuel Shut Off Solenoid Circuit Test Tractors Equipped With 1000 Series Engines
Auto Fuel Advance Circuit Test Tractors Equipped With 1000 Series Engines
Thermostat Circuit Test
Ether Start Circuit Test Tractors Equipped With Ether Start
Cold Start Switch Circuit Test
Cab Power Circuit Test
SCHEMATIC CIRCUIT
–INSTRUMENT CLUSTER, WARNING LIGHTS AND GAUGES
CIRCUIT GENERAL INFORMATION Instrument Cluster Circuit
Charging Circuit
CIRCUIT TESTING
Instrument Cluster Power And Chassis Ground Circuit Test
Alternator Circuit Test
Alternator Engine Speed Display
Instrument Cluster Area Function Display Circuit Test For Hitch Mounted Implements
Instrument Cluster Area Function Display Circuit Test For Trailed Implements
Fuel Level Sender Circuit Test
Steering Pressure Switch Circuit Test European Specification 30 Km/H Tractors
Hydraulic Filter Restriction Circuit Test
Air Trailer Brake Pressure Gauge Circuit Test European Specification Tractors
Coolant Level Sender Circuit Test
Engine Oil Pressure Switch Circuit Test Tractors With 1000 Series Engines
Air Filter Restriction Switch Circuit Test
Engine Coolant Temperature Sender Circuit Test
SCHEMATIC CIRCUIT
Tractors Not Equipped With Speed Sequencer
SCHEMATIC CIRCUIT
Tractors Equipped With Speed Sequencer
–FRONT PTO, ROTARY BEACON AND ELECTRIC MIRRORS
CIRCUIT GENERAL INFORMATION
Front Pto Circuit
Rotary Beacon
Electric Mirror Circuit
Left Hand Mirror – Up
Left Hand Mirror – Down
Left Hand Mirror – In
Left Hand Mirror – Out
Right Hand Mirror – Up
Right Hand Mirror – Down
Right Hand Mirror – In
Right Hand Mirror – Out
CIRCUIT TESTING
Front Pto Clutch Circuit Test
Front Pto Switch Circuit Test
Front Pto Relay Circuit Test
Rotary Beacon Circuit Test
Rotary Beacon Switch Circuit Test
Left Hand Electric Mirror Position Circuit Test
Right Hand Electric Mirror Position Circuit Test
Electric Mirror Control Switch Circuit Test
Left Hand Electric Mirror Heater Circuit Test
Right Hand Electric Mirror Heater Circuit Test
Electric Mirror Heater Switch Circuit Test
SCHEMATIC CIRCUIT
–4TH AUXILIARY SOLENOIDS, IMPLEMENT INTERFACE CONNECTOR AND 3 PIN AUXILIARY POWER CONNECTORS
CIRCUIT GENERAL INFORMATION
4Th Auxiliary Raise And Lower Solenoid Circuit
Implement Interface Connector Circuit
Front And Rear 3 Pin Auxiliary Power Connector Circuit
CIRCUIT TESTING
4Th Auxiliary Raise Solenoid Circuit Test Tractors Equipped With 4Th Auxiliary Valves
4Th Auxiliary Lower Solenoid Circuit Test Tractors Equipped With 4Th Auxiliary Valves
4Th Auxiliary Switch Circuit Test Tractors Equipped With 4Th Auxiliary Valves
Implement Interface Connector Power And Ground Circuit Test
Implement Interface Connector Radar Signal Circuit Test
Implement Interface Connector Wheel Speed Signal Circuit Test
Front 3 Pin Auxiliary Power Connector Circuit Test
Rear 3 Pin Auxiliary Power Connector Circuit Test
SCHEMATIC CIRCUIT
–HORN, CIGAR LIGHTER, SWITCHED FENDER AUXILIARY POWER CONNECTOR, 7 POLE SOCKET AUXILIARY POWER AND ELECTRIC AIR SEAT
CIRCUIT GENERAL INFORMATION
Hom Circuit
Cigar Lighter Circuit
Switched Fender Auxiliary Power Connector European Specification
7 Pole Socket Auxiliary Power American Specification Tractors
Electric Air Seat Circuit
CIRCUIT TESTING
Hom Circuit Test
Stalk Switch Hom Circuit Test
Cigar Lighter Circuit Test
Switched Fender Auxiliary Power Connector Circuit Test European Specification Tractors
7 Pole Socket Auxiliary Power Connector Circuit Test American Specification Tractors
Electric Air Seat Circuit Test
SCHEMATIC CIRCUIT
–RADIO AND INTERIOR LIGHT
CIRCUIT GENERAL INFORMATION
Radio Circuit
Interior Light Circuit
CIRCUIT TESTING
Radio Circuit Test
Interior Light Circuit Test
Radio Adaptor Harnesses
SCHEMATIC CIRCUIT
–BLOWER MOTORS AND AIR CONDITIONING – DELUXE CAB TRACTORS
CIRCUIT GENERAL INFORMATION
Heater Blower Circuit – Deluxe Cab Tractors
Low Speed Selected
Medium Speed Selected
High Speed Selected
Air Conditioning Circuit – Deluxe Cab Tractors
CIRCUIT TESTING
Circuit Breaker Circuit Test – Deluxe Cab Tractors
Blower Switch Circuit Test – Deluxe Cab Tractors
Blower Motor Resistor Circuit Test – Deluxe Cab Tractors
Blower Motor Circuit Test – Deluxe Cab Tractors
Air Conditioning Compressor Clutch Circuit Test Deluxe Cab Tractors
Air Conditioning Temperature Control Switch Circuit Test Deluxe Cab Tractors
Air Conditioning Lockout Relay and Indicator Light Circuit Test Deluxe Cab Tractors
Suppression Diode Test – Deluxe Cab Tractors
SCHEMATIC CIRCUIT
–BLOWER MOTOR AND AIR CONDITIONING – LOW PROFILE CAB TRACTORS
CIRCUIT GENERAL INFORMATION
Heater Blower Circuit – Low Profile Cab Tractors
Low Speed Selected
Medium Speed Selected
High Speed Selected
Air Conditioning And Temperature Control Circuit Low Profile Cab Tractors
CIRCUIT TESTING
Circuit Breaker Circuit Test – Low Profile Cab Tractors
Blower Switch Circuit Test Low Profile Cab Tractors Not Equipped With Air Conditioning
Blower Motor Resistor Circuit Test Low Profile Cab Tractors Not Equipped With Air Conditioning
Blower Motor Circuit Test Low Profile Cab Tractors Not Equipped With Air Conditioning
Blower Switch Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Blower Motor Resister Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Blower Motor Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Water Control Valve Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Temperature Control Potentiometer Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Temperature Sensor Circuit Test Low Profile Cab Tractors Equipped With Air Conditioning
Av Conditioning Compressor Clutch Circuit Test Low Profile Cab Tractors
Air Conditioning Relay Circuit Test – Low P’ofiie Cab Tractors
Ar Conditioning Switch And Warning Light Circuit Test Low Profile Cab Tractors
Air Conditioning Controfler Power And Chassis Ground Circuit Test Low Profile Cab Tractors
Air Conditioning Low Pressure Switch Circuit Test Low Profile Cab Tractors
Air Conditioning High Pressure Switch Circuit Test Low Profile Cab Tractors
Suppression Diode Test – Low Profile Cab Tractors
SCHEMATIC CIRCUIT
–FRONT AND REAR WINDSCREEN WIPER/WASHER
CIRCUIT GENERAL INFORMATION
Front Windscreen Wiper/Washer Circuit
Intermittent Speed (If Equipped)
Low Speed
High Speed
Park Position
Windscreen Washer
Rear Windscreen Wiper/Washer Circuit
Wiper On
Park Position
Windscreen Washer
CIRCUIT TESTING
Front Windscreen Wiper/Washer Switch Circuit Test
Front Wiper Motor Circuit Test – Deluxe Cab Tractors
Front Wiper Motor Circuit Test – Low Profile Cab Tractors
Rear Wiper Motor Assembly Circuit Test
Front Washer Motor Circuit Test
Rear Washer Motor Circuit Test
SCHEMATIC CIRCUIT
–BRAKE LIGHTS AND EUROPEAN SPECIFICATION AIR TRAILER BRAKE
CIRCUIT GENERAL INFORMATION
Brake Light Circuit
Air Trailer Brake Solenoid Circuit
CIRCUIT TESTING
Left Hand Brake Light Circuit Test
Right Hand Brake Light Circuit Test
Left Hand Brake Pedal Switch Circuit Test
Right Hand Brake Pedal Switch Circuit Test
Brake Relay Circuit Test
Air Trailer Brake Solenoid Circuit Test Europe Specification
Air Trailer Brake Relay Circuit Test European Specification
SCHEMATIC CIRCUIT
–EUROPEAN SPECIFICATION POSITION LIGHTS AND TURN SIGNAL
CIRCUIT GENERAL INFORMATION
Position Light Circuits
Turn Signal And Hazard Warning Light Circuits
Turn Signal
Cluster Turn Signal Warning Light
Hazard Warning Light
CIRCUIT TESTING
Left Hand Rear Position Light Circuit Test
Left Hand Front Position Light Circuit Test
Deluxe Cab Tractors Only
Low Profile And Platform Tractors Only
Right Hand Rear Position Light Circuit Test
Right Hand Front Position Light Circuit Test
Deluxe Cab Tractors Only
Low Profile Cab And Platform Tractors Only
Right Hand Console Light Circuit Test – Deluxe Cab Tractors Cab Number Plate Light Circuit Test – Deluxe Cab Tractors
Fender Number Plate Light Circuit Test
Light Switch Circuit Test
Turn Signal Test Information
Left Hand Rear Turn Signal Light Circuit Test
Left Hand Front Turn Signal Light Circuit Test
Deluxe Cab Tractors Only
Low Profile Cab And Platform Tractors Only
Right Hand Rear Turn Signal Light Circuit Test
Right Hand Front Turn Signal Light Circuit Test
Deluxe Cab Tractors Only
Low Profile Cab And Platform Tractors Only
Hazard Switch Circuit Test
Flasher Relay Circuit Test
Stalk Switch Turn Signal Circuit Test Tractors Not Equipped With Self Cancelling Turn Signal
Stalk Switch Turn Signal Circuit Test Tractors Equipped With Self Cancelling Turn Signal
Turn Signal Indicator Light Circuit Test
1St And 2Nd Trailer Tum Signal Indicator Lights Circuit Test
SCHEMATIC CIRCUIT
–EUROPEAN SPECIFICATION HEADLIGHTS AND REAR FOG LIGHTS
CIRCUIT GENERAL INFORMATION
Headlights Circuit
Rear Fog Lights Circuit
CIRCUIT TESTING
Left Hand Grille Headlight Circuit Test
Right Hand Grille Headlight Circuit Test
Left Hand Cab Headlight Circuit Test Tractors Equipped With Cab Headlights
Right Hand Cab Headlight Circuit Test Tractors Equipped With Cab Headlights
Upper/Lower Headlight Switch Circuit Test Tractors Equipped With Cab Headlights
Headlight Relay Circuit Test
Headlight Dipper Relay Circuit Test
Stalk Switch Headlight Dipper Circuit Test
Instrument Cluster Backlighting Circuit Test
Instrument Cluster High Beam Warning Light Circuit Test
Rear Fog Light Circuit Test
Rear Fog Light Switch Circuit Test
SCHEMATIC CIRCUIT – European Specification Tractors
–AMERICAN SPECIFICATION WARNING AND TURN SIGNAL LIGHTS
CIRCUIT GENERAL INFORMATION
Turn Signal And Warning Light Circuits
Warning Light Circuits
Turn Signal Light Circuits
Right Tum
Left Turn
CIRCUIT TESTING
Left Hand Rear Fender Tum Signal Light Circuit Test Deluxe Cab Tractors
Right Hand Fender Tum Signal Light Circuit Test Deluxe Cab Tractors
Left Hand Rear Cab Turn Signal Light Circuit Test Deluxe Cab Tractors
Left Hand Front Cab Tum Signal Light Circuit Test (Deluxe Cab Tractors Only)
Right Hand Rear Cab Tum Signal Light Circuit Test Deluxe Cab Tractors
Right Hand Front Cab Tum Signal Light Circuit Test Deluxe Cab Tractors
Left Hand Rear Fender Turn Signal Light Circuit Test Low Profile Cab And Platform Tractors
Right Hand Rear Fender Tum Signal Light Circuit Test Low Profile Cab And Platform Tractors
Left Hand Upper Fender Turn Signal Light Circuit Test Platform Tractors
Right Hand Upper Fender Turn Signal Light Circuit Test Platform Tractors
Left Hand Rear Cab Tum Signal Light Circuit Test Low Profile Cab Tractors
Left Hand Front Cab Tum Signal Light Circuit Test Low Profile Cab Tractors
Right Hand Rear Cab Tum Signal Light Circuit Test Low Profile Cab Tractors
Right Hand Front Cab Turn Signal Light Circuit Test Low Profile Cab Tractors
Flasher Relay Circuit Test
Stalk Switch Tum Signal Circuit Test Tractors Not Equipped With Self Cancelling Tum Signal
Stalk Switch Tum Signal Circuit Test Tractors Equipped With Self Cancelling Tum Signal
Left And Right Tum Signal Indicator Light Circuit Test
–AMERICAN SPECIFICATION HEADLIGHTS, POSITION LIGHTS AND RIGHT HAND CONSOLE LIGHT
CIRCUIT GENERAL INFORMATION
Headlight and Rear Position Light Circuits
Rear Position Light Circuits
Headlight Circuits
Dipper Relay Operation
CIRCUIT TESTING
Right Hand Console Light Circuit Test Deluxe Cab Tractors Only
Left Hand Headlight Circuit Test
Right Hand Headlight Circuit Test
Headlight Relay Circuit Test
Headlight Dipper Relay Circuit Test
Stalk Switch Headlight Dipper Circuit Test
Instrument Cluster Backlighting Circuit Test
Instrument Cluster High Beam Warning Light Circuit Test
Left Hand Rear Position Light Circuit Test
Right Hand Rear Position Light Circuit Test
Optional Left Hand Upper Fender Position Light Circuit Test Platform Tractors Only
Optional Right Hand Upper Fender Position Light Circuit Test Platform Tractors Only
Light Switch Circuit Test
SCHEMATIC CIRCUIT – American Specification Tractors
–WORK LIGHTS
CIRCUIT GENERAL INFORMATION
Work Light Circuit
Work Light Switch – Position 1
Work Light Switch – Position 2
CIRCUIT TESTING
Left Hand Rear Fender Work Light Circuit Test
Right Hand Rear Fender Work Light Circuit Test (If Equipped)
Left Hand Rear Cab Work Light Circuit Test Deluxe Cab Tractors Only
Right Hand Rear Cab Work Light Circuit Test Deluxe Cab Tractors Only
Left Hand Front Cab Work Light Circuit Test Deluxe Cab Tractors Only
Right Hand Front Cab Work Light Circuit Test Deluxe Cab Tractors Only
Left Hand Front Lower Work Light Circuit Test Deluxe And Low Profile Cab Tractors Only
Right Hand Front Lower Work Light Circuit Test Deluxe And Low Profile Cab Tractors Only
Left Hand Front Platform Work Light Circuit Test Platform Tractors Only
Right Hand Front Platform Lower Work Light Circuit Test Platform Tractors Only
Left Hand Grille Work Light Circuit Test
Right Hand Grille Work Light Circuit Test
Cab Work Light Relay Circuit Test
Front Work Light Relay Circuit Test
Front Work Light Warning Light Circuit Test
Work Light Switch Circuit Test
SCHEMATIC CIRCUIT
For Deluxe Cab Tractors
SCHEMATIC CIRCUIT
Low Profile Cab and Platform Tractors
–INSTRUMENT CLUSTER PROGRAMMING
DIGITAL INSTRUMENT CLUSTER
GENERAL INFORMATION
PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menus 1 to 6)
Clock Programming (Menu Code 1)
Mph Or Km/H Speed Display Option Programming (Menu Code 2)
Ground Speed Tire Radius Programming (Menu Code 3)
Service Interval Programming (Menu Code 4)
Area Function Mode Programming (Menu Code 5)
Old Hours Programming (Menu Code 6)
PROGRAMMING THE DIGITAL INSTRUMENT CLUSTER (Programme Menu’s 7 to 13)
Pto Option Programming (Menu Code 7)
540 Rpm Pto Programming (Menu Code 8)
750 Rpm Pto Programming (Menu Code 9)
Ю00 Rpm Pto Programming (Menu Code 10)
Engine Rpm Programming (Menu Code 11)
Axle Ratio (Wheel Speed)
Programming (Menu Code 12)
True Ground Speed (Radar) Programming (Menu Code 13)
Powershift Speed Display Programming (Menu Code 14)
ANALOG INSTRUMENT CLUSTER
GENERAL INFORMATION
PROGRAMMING THE ANALOG INSTRUMENT CLUSTER
Tachometer Programming
Speedometer Programming
–BATTERY SERVICING AND TESTING
SPECIFICATIONS
SPECIAL TOOLS:
SAFETY PROCEDURES
MAINTENANCE
Electrolyte Level
Inspecting And Cleaning The Battery, Cables And Terminals
BATTERY TESTING
Method One – Five Step Battery Test
Method Two – Using Heavy Duty Battery Tester
CHARGING THE BATTERY
PREPARING A DRY CHARGED BATTERY FOR USE
BOOSTER BATTERY CONNECTIONS - -STEERING
–STEERING COLUMN AND STEERING HAND PUMP REMOVAL
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
STEERING COLUMN
Removal And Installation
Disassembly And Assembly
STEERING HAND PUMP Removal
Installation
–REXROTH STEERING HAND PUMP
SPECIFICATIONS..
SPECIAL TORQUES
SPECIAL TOOLS
STEERING HAND PUMP(Mc Series, Mtx110125 And 140 European 2Wd Tractors, Mtx110,125 And 140 North American Tractors And Mtx155 And 175 North American 2Wd Tractors)
Disassembly
Inspection
Assembly
STEERING HAND PUMP (MTX110, 125 and 140 European MFD Tractors)
Disassembly
Inspection
Assembly
STEERING HAND PUMP (MTX155 and 175 European Tractors and MTX155 and 175 North America MFD Tractors)
Disassembly
Inspection
Assembly - -TRANSMISSION
–SEPARATING THE TRACTOR (Engine and Speed Transmission) AND TORQUE DAMPENER
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
SEPARATING THE TRACTOR
Removal
Installation
FILLING THE COOLING SYSTEM
–SEPARATING THE SPEED AND RANGE TRANSMISSION
TABLE OF CONTENTS
SPECIAL TORQUES
SPECIAL TOOLS
SEPARATING THE TRACTOR
Removal
Installation
–POWERSHIFT TRANSMISSION SERVICING
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TRANSMISSION FRONT COVER
Removal And Installation
Front Cover Oil Seal Removal And Installation
INPUT SHAFT AND DROPSHAFT
Removal
Installation
INPUT SHAFT
Disassembly
Assembly
Cross Sectional Drawing Of The Input Shaft
DROPSHAFT
Disassembly
Assembly
Cross Sectional Drawing Of The Dropshaft
–RANGE TRANSMISSION SERVICING
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
PICTORIAL INDEX
BEARING CARRIER HOUSING
Removal
Installation
GEAR SHIFTERS
Selector Forks
Pivot Shafts and Bushings
INTERMEDIATE SHAFT
Disassembly
Assembly
Cross Sectional Drawing Of The Intermediate Shaft
PINION SHAFT AND SHUTTLE SHAFT
Removal
Installation
Cross Sectional Drawing Of The Pinion Shaft
SHUTTLE SHAFT
Disassembly
Assembly
Cross Sectional Drawing Of The Shuttle Shaft
PINION SHAFT MOUNTING DISTANCE
PINION BEARING PRELOAD SETTING
–POWERSHIFT VALVE
SPECIFICATIONS
SPECIAL TORQUES
POWERSHIFT VALVE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Powershift Valve
–SHUTTLE VALVE
SPECIFICATIONS
SPECIAL TORQUES
SHUTTLE VALVE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Shuttle Valve
–SYNCHRONIZER CREEP TRANSMISSION
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
CREEP COVER
Removal
Installation
CREEP SELECTOR FORK
Disassembly And Assembly
CREEP LAYSHAFT
Disassembly
Assembly
CREEP MAIN SHAFT
Removal
Disassembly
Assembly
Installation
Cross Sectional Drawing Of The Creep Main Shaft
–DIFFERENTIAL AND DIFFERENTIAL LOCK
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
DIFFERENTIAL AND DIFFERENTIAL LOCK
Disassembly
Assembly
Installation
Setting The Differential Bearing Pre-Load
Setting The Ring Gear And Pinion Shaft Backlash
RING GEAR TO PINION SHAFT TOOTH PATTERN
Correct Tooth Pattern
Incorrect Tooth Pattern
CROSS SECTIONAL DRAWING OF THE DIFFERENTIAL
–MFD OUTPUT SHAFT AND BEARINGS
MFD OUTPUT SHAFT
Removal
Installation
Cross Sectional Drawing Of The Mfd Output Shaft
–REAR AXLES AND PLANETARIES
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
REAR AXLE
Removal And Installation
Disassembly
Assembly – Flange Axle
Assembly – Bar Axle
–PTO – REVERSIBLESHIFTABLE
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
TOOLS TO BE MADE
PTO HOUSING
Removal And Installation
PTO CLUTCH
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Pto Clutch
SHIFTABLE PTO (If Equipped)
Disassembly
Assembly
Cross Sectional Drawing Of The Shiftable Pto
REVERSIBLE PTO (If Equipped)
Disassembly
Assembly
Cross Sectional Drawing Of The Reversible Pto
–20.14 MFD AXLE
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEAR
Removal And Installation
Disassembly And Assembly
WHEEL HUB
Disassembly And Assembly
SWIVEL HOUSING
Removal And Installation
Disassembly And Assembly
DRIVE SHAFT
Disassembly And Assembly„•
CROSS SECTIONAL DRAWING OF THE PLANETARY GEAR ASSEMBLY WHEEL HUB, SWIVEL HOUSING AND DRIVE SHAFT
MFD AXLE
Removal And Installation
Disassembly And Assembly
DIFFERENTIAL HOUSING
Disassembly
DIFFERENTIAL
Disassembly And Assembly
Cross Sectional Drawing Of The Differential
Setting The Position Of The Pinion Shaft
Pinion Shaft Assembly
Differential Installation
Ring Gear Backlash Adjustment
Differential Bearing Preload Adjustment
STEERING CYLINDER
Disassembly And Assembly
–20.19 AND 20.25 MFD AXLE
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEARS
Removal And Installation
Disassembly And Assembly (2019 Axle)
Disassembly And Assembly
WHEEL HUB (2019 AXLE)
Disassembly And Assembly
Cross Sectional Drawing Of The Planetary Gear Assembly And Wheel Hub (2019 Axle)
WHEEL HUB WITH BRAKES (2025 Axle)
Disassembly And Assembly
Cross Sectional Drawing Of The Planetary Gear Assembly And Wheel Hub With Brakes (2025 Axle)
SWIVEL HOUSING
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Swivel Housing
DRIVE SHAFT
Removal And Installation
Disassembly And Assembly
MFD AXLE
Removal And Installation
Disassembly And Assembly
DIFFERENTIAL HOUSING
Disassembly
Limited Slip Differential
Disassembly
Assembly
Cross Sectional Drawing Of The Differential
Setting Ию Position Of The Pinion Shaft
Pinion Shaft Assembly
Differential Installation
Ring Gear Backlash Adjustment
Differential Bearing Preload Adjustment
–INDEPENDENT FRONT SUSPENSION AXLE
Specifications
SPECIAL TORQUES
SPECIAL TOOLS
GENERAL INFORMATION
PLANETARY GEAR
Removal And Installation
Disassembly And Assembly (2019 Axle)
Disassembly And Assembly (2025 Axle)
WHEEL HUB
Disassembly And Assembly
Cross Sectional Drawing Of The Planetary Gear Assembly And Wheel Hub (2019 Axle)
WHEEL HUB WITH 8RAKES 2025
Disassembly And Assembly
Cross Sectional Drawing Of The Planetary Gear Assembly And Wheel Hub With Brakes (20 25 Axle)
SWIVEL HOUSING
Removal And Installation
Disassembly And Assembly
KING PIN HOUSING
Removal And Installation
Disassembly
Cross Sectional Drawing Of The Swivel Housing And King Pin Housing
DRIVE SHAFTS
Disassembly and Assembly
SUSPENSION
Disassembly
Assembly
Setting the Torsion Bars
DIFFERENTIAL HOUSING
Disassembly
Differential Lock
Disassembly
Assembly
Cross Sectional Drawing Of The Differential
Setting The Position Of The Pinion Shaft
Pinion Shaft Assembly
Differential Installation
Ring Gear Backlash Adjustment
Differential Bearing Preload Adjustment
–PTO DRIVE SHAFT GEAR AND HYDRAULIC PUMP DRIVE GEAR
SPECIFICATIONS
SPECIAL TORQUES
PTO DRIVE SHAFT GEAR AND HYDRAULIC PUMP DRIVE GEAR
Removal „
Installation
Cross Sectional Drawing Of The Pto Drive Shaft Gear And Hydraulic Pump Drive Gear - -BRAKES
–SERVICE BRAKES
SERVICE BRAKES
Removal
Installation
MASTER CYLINDER
Removal
Installation
Disassembly and Assembly
–HYDRAULIC TRAILER BRAKE VALVE
TRAILER BRAKE VALVE
Removal And Installation
Disassembly And Assembly
Cross Sectional Drawing Of The Trailer Brake Valve
-CHASIS & MOUNTED EQUIPMENT
–PEDAL, LEVER AND SWITCH ADJUSTMENTS
SPECIAL TORQUES
SPECIAL TOOLS
HAND AND FOOT THROTTLE ADJUSTMENT MC80/90/100
HAND AND FOOT THROTTLE ADJUSTMENT MC115
BRAKE PEDAL
Brake Pedal Stop Adjustment
Master Cylinder Rod Adjustment
Brake Pedal Maximum Travel Adjustment
Brake Light Switch Adjustment
INCHING PEDAL
Inching Pedal Cable Adjustment
Interlock Cable Adjustment
CREEP CONTROL CABLE ADJUSTMENT
PARKING BRAKE ADJUSTMENT
SHIFTABLE PTO ADJUSTMENT
REMOTE CONTROL VALVE LINKAGE
RANGE SELECTOR LINKAGE (Tractors Without Speed Sequencer)
RANGE SELECTOR LINKAGE (Tractors With Speed Sequencer)
DROMONE AUTO HITCH ADJUSTMENT (if Equipped)
Cable Adjustment
Lift Rod Adjustment
TRIMA AUTO HITCH ADJUSTMENT (if Equipped)
Cable Adjustment
Lift Rod Adjustment
REMOVING AIR FROM THE BRAKE SYSTEM
–AIR CONDITIONING TROUBLSHOOTING
SPECIAL TOOLS
SAFETY PROCEDURES
OPERATION
TROUBLESHOOTING
PROBLEM: NO COOLING
PROBLEM: NOT ENOUGH COOLING
PROBLEM: ERRATIC COOLING
PROBLEM: NOISE IN SYSTEM
EXTERNAL COMPRESSOR CHECK
BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK
CAB TEMPERATURE CHECK
VISUAL REFRIGERANT CHECK
CAB HEATER CHECK
EVAPORATOR CHECK
PRESSURE SWITCH CHECK
TEMPERATURE CONTROL SWITCH CHECK
Temperature Sensing Tube Check
–AIR CONDITIONING TROUBLESHOOTING
SPECIAL TOOLS
SAFETY PROCEDURES
PRESSURE/TEMPERATURE GUIDE
AIR CONDITIONER SYSTEM TROUBLESHOOTING
PROBLEM – NO COOLING
PROBLEM – NO COOLING OR NOT ENOUGH COOLING
PROBLEM – NOT ENOUGH COOLING
PROBLEM – NOT ENOUGH COOLING
PROBLEM – NOT ENOUGH COOLING
PROBLEM – NOT ENOUGH COOLING
PROBLEM – ON AND OFF COOLING
PROBLEM – ON AND OFF COOLING
PROBLEM – NOISE IN SYSTEM
–AIR CONDITIONING SYSTEM COMPONENT SERVICING
SPECIFICATIONS
SPECIAL TOOLS
SPECIAL TORQUES
SAFETY PROCEDURES
AIR CONDITIONER COMPONENTS
Strip Away”
AIR CONDITIONER HOSE ROUTING
COMPRESSOR CHECKS
Drive Belt Check And Adjustment
Oil Level Check
COMPRESSOR SERVICING
Removal
Installation
Disassembly
Assembly
Clutch Air Gap Check
EXPANSION VALVE
Removal
Installation
EVAPORATOR
Removal
Installation
RECEIVER/DRYER
Removal And Installation
CONDENSER
Removal And Installation
PRESSURE SWITCHES
FILLING THE COOLING SYSTEM
–CAB REMOVAL AND CAB ROOF PANEL TILTING
SPECIFICATIONS
SPECIAL TORQUES
SPECIAL TOOLS
CAB
Removal And Installation
TILTING THE CAB ROOF
FILLING THE COOLING SYSTEM (After Cab Installation) - -CONTROLLER SYSTEM
–HITCH/MFD/DIFFERENTIAL LOCK CONTROLLER
SPECIAL TOOLS
TOOLS TO BE MADE
DELUXE HITCH CALIBRATION
Tire Size Calibration and Ride Control Enabling/Disabling
GENERAL INFORMATION FOR HITCH ERROR CODES Normal Operation
No Error Codes Displayed 8Ut Hitch Is Net Working Correctly Controller Led
Failure Modes
General Notes
Error Codes That Disable Hitch Motion
Other Possible Error Indications
Error Codes That Allow Hitch Operation
Failures That Are Checked Once
Double Failures Involving The Up/Down Switch
CALIBRATION ERROR CODE CHART
READING AND ERASING ERROR CODES
HITCH SYSTEM PERFORMANCE CODE CHART
CIRCUIT TESTING
Hitch Operating Circuit
Test 1 – No Power To Controller (Power And Clean Ground)
Test 2 – Circuit Shorted To Ground
Test 3 – Hitch Up’down Switch And Hitch Enable Lamp (Tractors Without Speed Sequencer)
Test 4 – Hitch Up’down Switch Circuit (Tractors Without Speed Sequencer)
Test 5 – Multi-Function Lever Hitch Circuit (Tractors With Speed Sequencer)
Test 6 – Hitch Solenoids Circuit
Test 7 – R/H Hitch Remote Switch
Test 8 – L/H Hitch Remote Switch
Hitch Position Control Circuit
Test 9 – Hitch Position Potentiometer
Test 10 – Hitch Position Command Potentiometer
Test 11 – Hitch Orop Speed Potentiometer
Test 12 – Hitch Upper Height Potentiometer
Hitch Load Control Circuit
Test 13 – Load Pins
Test 14 – Hitch Load Command Potentiometer
Test 15 – Hitch Travel Potentiometer
Test 16 – Wheel Speed Sensor
Slip Limit Control Circuit
Test 17 – Slip Control Switch
Test 18 – Slip Control Switch Circuit
Test 19 – Radar
Ride Control Circuit
Test 20 – Ride Control Switch
Differential Lock Circuit
Test 21 – Differential Lock Solenoid
Test 22 – Differential Lock Switch, Auto Differential And Auto Indicator Lamp
Test 23 – Differential Lock Indicator Lamp
MFD Circuit
Test 24 – Mfd Solenoid
Test 25 – Mfd Switch And Auto Mfd Circuit
Test 26 – Mfd Relay Circuit
Test 27 – Mfd Indicator Lamp
Brake Switches
Test 28 – Brake Switch Circuit
HARNESS LAYOUT SCHEMATICS AND CONNECTORS instrument Panel Harness Components
Right Hand Console Hamess Components (For Tractors Without Speed Sequencer)
Right Hand Console Hamess Components (For Tractors With Speed Sequencer)
Mc Series Mtx110, Mtx125 And Mtx140 Transmission Harness And Fender Harness Components
Mtx155 And Mtx175 Transmission Harness And Fender Harness Components
Hitch Control Schematic Circuit (For Tractors Without Speed Sequencer)
Hitch Control Schematic Circuit (For Tractors With Speed Sequencer)
Differential Lock And Mfd Schematic Circuit (For Tractors Without Speed Sequencer)
Differential Lock And Mfd Schematic Circuit (For Tractors With Speed Sequencer)
Schematic Legend
Wire Colour Code
MAIN CONNECTORS AND SPLICE PACKS
TIRE RADIUS CONSTANT TABLE
–INDEPENDENT FRONT SUSPENSION AXLE CONTROLLER
SPECIAL TOOLS
GENERAL INFORMATION AXLE CONTROL
CALIBRATION
General Information
Calibration Procedure
AXLE POTENTIOMETERS
Potentiometer Check
Potentiometer Adjustment
MANUAL LOWERING OF THE FRONT AXLE
ERROR CODES Identifying Error Codes
ERROR CODE FAULT GUIDE
No Error Code -Axle Suspension Does Not Operate
No Error Code – Axle Will Not Operate In Manual Override Mode
No Error Code Axle Will Not Raise To Mid Position In Suspension Mode,
Only Right Hand Side Of Axle Raises In Manual Override Mode
No Error Code – Axle Will Not Raise To Mid Position In Suspension Mode, Only Left Hand Side Of Axle Raises In Manual Override Mode
No Error Code – Axle Will Not Remain At Lowest Position In The Manual Override Mode
No Error Code – Axle Will Not Remain At Highest Position In The Manual Override Mode
No Error Code – Indicator Light Flashes Continually
No Error Code – Axle Will Not Automatically Go Into Suspension Mode Above 14 Km/H
Error Code 21
Error Code 22
Error Code 31
Error Code 32
–SPEED SEQUENCER CONTROLLER, F/N/R AND POWERSHIFT
SPECIAL TOOLS
TOOLS TO BE MADE
SPEED SEQUENCER GENERAL INFORMATION
Gear Selection
Soft Shift
Range Skip
Gear Display
SPEED SEQUENCER CALIBRATION
SPEED SEQUENCER NEUTRAL SELECTION
ERROR CODES
General Information
Retrieving Speed Sequencer Error Codes
Identifying Speed Sequencer Error Codes
Erasing Speed Sequencer Error Codes
SPEED SEQUENCER ERROR CODE QUICK REFERENCE GUIDE
SPEED SEQUENCER ERROR CODE FAULT GUIDE
FORWARD/NEUTRAL REVERSE ERROR CODE FAULT GUIDE
CIRCUIT TESTING
General Information
Test 1- Chassis Ground Circuit
Test 2 – No Switched Power To Pto Controller Speed Sequencer Control Module (Sscm) And Multi-Function Lever (Mel)
Test 3 – Speed Sequencer Control Module (Sscm) Power And Chassis Ground Circuit
Test 4 – Switched Power Circuit Shorted To Ground
Test 5 – Speed Sequencer Control Module (Sscm) Battery Power Circuit Shorted To Ground Speed Sequencer Circuit Test
Test 6 – Speed Sequencer 1St Range Solenoid
Test 7 – Speed Sequencer 2Nd Range Solenoid
Test 8 – Speed Sequencer 3Rd Range Solenoid
Test 9 – Speed Sequencer 4Th Range Solenoid
Test 10- Lst/2Nd Range Potentiometers
Test 11 – 3Rd’4Th Range Potentiometers
Test 12 – Multi-Function Lever Forward/Neutral/Reverse Circuit Test
Test 13 – Forward Solenoid
Test 14 – Reverse Solenoid
Test 15 – Forward/Neutrayrcvorse Switch
Test 16 – Operator Seat Switch
Test 17 – Wheel Speed Sensor
Test 18 – Alternator Speed Signal Powershift Circuit Test
Test 19 – S1 And S2 Speed Solenoids
Test 20 – Powershift S1 And S2 Relay Circuit
HARNESS LAYOUTS SCHEMATICS AND CONNECTORS
Instrument Panel Harness Components
Right Hand Console Harness Components
Mc Series Mtx110 Mtx125 And Mtx140 Transmission Harness, Fender Hamess And Components
Mtx155 And Mtx175 Transmission Hamess, Fender Hamess And Components
Forward/Neutral/Reverse, Speed Sequencer And Powershift Schematic Circuit
Schematic Symbols
Schematic Legend
Wire Colour Code
MAIN CONNECTORS
–PTO CONTROLLERS – FNR CONTROLLER & POWERSHIFT
SPECIAL TOOLS
GENERAL INFORMATION FOR ELECTRONIC PTO CONTROL
PTO Control Functions
FNR Control Functions
Controller LED
Error Codes
Operators Seat Switch Monitor and Alarm
Programming the PTO controller
PTO CONFIGURATION
Configuration Set Up
Configuration Procedure
ERROR CODES
General Information
Retrieving Error Codes
Identifying Error Codes
Erasing Error Codes
ERROR CODE QUICK REFERENCE CHART
ERROR CODE FAULT GUIDE
No Error Code – No PTO or F/N/R (Tractor Stops)
No Error Code (PTO indicator Lamp is Continuously Flashing)
No Error Code – PTO Operates But PTO Indicator Lamp Does Not Illuminate
Error Code 11
Error Code 14
Error Code 15
Error Code 16
Error Code 22
Error Code 23
Error Codes 24, 25 and 26
Error Code 27
Error Code 31
Error Code 32
Error Code 33
Error Code 34
Error Code 35
Error Code 36
Error Code 37
Error Code 41
Error Code 42
Error Code 43 •
Error Code 44,
Error Code 45
Error Code 46
Error Code 47
Error Code 51
Error Code 52
Error Code 53
Error Code 54
Error Code 55
Error Code 56
Error Code 57
Error Code 61
Error Code 62
Error Code 63
Error Code 64
Error Code 65
Error Code 66
Error Code 67
Error Code 71
Error Code 72
Error Code 73
Error Code 74
Error Code 75
Error Code 76
Error Code 77
Error Code 81
Error Code 82
Error Code 83
CIRCUIT TESTING General Information
PTO Controller Clean Ground Test
Test 1
PTO Controller Power Circuit Tests
Test 2 – No Power to Controller
Test 3 – No Power to Controller
Test 4 – Circuit Shorted to Ground•
Test 5 – PTO Control Switch
Test 6 – PTO Indicator Lamp
Test 7 – PTO Solenoid
Test 8 – PTO Speed Sensor
Test 9 – PTO Speed Switch (European Specification)
Test 10 – PTO Speed Switch (American Specification)
Auto and Remote PTO Circuit Test
Test 11 – Auto PTO Indicator Lamp
Test 12 – Auto PTO Switch
Test 13 – R/H Remote PTO Switch
Test 14 – L/H Remote PTO Switch
Test 15 – Jumper Harness
Alternator Circuit Test
Test 16 – Alternator
Test 17 – Alternator Speed Signal
Operator Seat Switch, Audible Alarm, and Parking Brake Circuit Tests
Test 18 – Operator Seat Switch
Test 19 – Audible Alarm
Test 20 – Parking Brake Switch
Forward/neutral/reverse Circuit Test
Test 21 – Forward/Reverse Soierxxd Power
Test 22 – Forward Solenoid
Test 23 – Reverse Solenoid
Test 24 – Forward/Neutral/Reverso Switch
Test 25 – F/N/R Neutral Lamp
Test 26 – Reverse Indicator Lamp
Test 27 – 4th Rarxje Switch
Test 28 – Wheel Speed Sensor
Powershift Circuit Test
Test 29 – S1 and S2 Speed Solenoids
Test 30 – Powershift Switch
Test 31 – Powershift Si Relay
Test 32 – Powershift S2 Relay
Test 33 – Soft Shift Switch
Test 34 – Powershift Speed Indicators
HARNESS LAYOUTS SCHEMATICS AND CONNECTORS
Instrument Panel Harness Components
Right Hand Console Harness Components {For Tractors With Speed Sequencer)
Right Hand Console Harness Components (For Tractors Without Speed Sequencer)
MC Senes, MTX110 MTX125 and MTX140 Transmission Harness, Fender Harness and Components
MTX155 and MTX175 Transmission Harness
Fender Hamess and Components
Forward/neutral/ reverse and PTO Schematic Circuit
Auto and Remote PTO Schematic Circuit
Powershift Schematic Circuit
Schematic Symbols
Schematic Legend
Wire Colour Code
MAIN CONNECTORS AND SPLICE PACKS
–HITCH AND PTO CONTROLLER PROGRAMMING
SPECIAL TOOLS
GENERAL INFORMATION
CONTROLLER PROGRAMMING
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
Anonymous (verified owner) –
Excellent thanks
Anonymous (verified owner) –
as expected, even more
Anonymous (verified owner) –
great book
Anonymous (verified owner) –
Nice
Anonymous (verified owner) –
Le manuel correspond à mes attentes ; si vous proposiez un service de traduction dans d’autres langues ce serait super .
Admin eRepair (store manager) –
Merci pour votre commentaire positif ! Nous sommes heureux d’apprendre que le manuel a répondu à vos attentes. Nous apprécions votre suggestion de proposer un service de traduction dans d’autres langues et nous travaillons actuellement à la mise en œuvre de cette fonctionnalité. Nous vous remercions de vos commentaires et n’hésitez pas à nous contacter si vous avez d’autres questions ou préoccupations.