Factory Service Repair Manual For Terex PT-30 Compact Track Loader. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups.
Format: PDF
Language: English
Pages: 116
Bookmarks: Yes
Searchable: Yes
Number: 50186
Wiring Diagrams: No
Hydraulic Diagrams: Yes
Model
Terex PT30
Contents
– Product Safety
Chapter Overview
Basic Precautions
Safety Labels
Personal Protective Equipment
Entering and Exiting
Lifting
Hot Fluids and Components
Corrosion Inhibitor
Batteries
Pressurized Items
Repair
Attachments
Machine Labels and Decals
Product ID Number
Safety Label Examples
– Technical Specifications
Chapter Overview
Specifications
– System Diagrams
Chapter Overview
Filtering and Cooling System
Auxiliary Circuit System
Drive Loop System
– Machine Controls and Instrumentation
Chapter Overview
Machine Controls
Loader Control
Drive Control
Throttle
Instrumentation
Switches
– Operator Enclosure Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Operator Enclosure Disassembly and Assembly
Procedures
Light Bar Removal and Installation
Light Bar Removal
Light Bar Installation
Ignition Switch Removal and Installation
Ignition Switch Removal
Ignition Switch Installation
Gauge Removal and Installation
Gauge Removal
Gauge Installation
Lap Bar Gas Assist Spring Removal
and Installation
Lap Bar Gas Assist Spring Removal
Lap Bar Gas Assist Spring Installation
– Chassis Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Chassis Disassembly and Assembly
Procedures
Seat Removal and Installation
Seat Removal
Seat Installation
Fuel Sending Unit Removal and Installation
Fuel Sending Unit Removal
Fuel Sending Unit Installation
Fuel Tank Removal and Installation
Fuel Tank Removal
Fuel Tank Installation
– Radiator/Oil Cooler Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Radiator/Oil Cooler Disassembly and Assembly
Procedures
Fan Guard Removal and Installation
Fan Guard Removal
Fan Guard Installation
Fan and Fan Shroud Removal and Installation
Fan and Fan Shroud Removal
Fan and Fan Shroud Installation
Radiator/Cooler Removal and Installation
Radiator/Cooler Removal
Radiator/Cooler Installation
Radiator/Oil Cooler Adjustment Procedures
Fan Shroud Adjustment
Fan Guard Adjustment
– Hydraulic Reservoir Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Hydraulic Reservoir Disassembly and Assembly
Procedures
Filter Element Removal and Installation
Filter Assembly Removal and Installation
Filter Assembly Removal
Filter Assembly Installation
Access Cover Assembly Removal and Installation
Access Cover Assembly Removal
Access Cover Assembly Installation
Reservoir Gauge Removal and Installation
Reservoir Gauge Removal
Reservoir Gauge Installation
Suction Screen Removal and Installation
Suction Screen Removal
Suction Screen Installation
Hydraulic Reservoir Cleaning Procedures
Compact Track Loader
Table of Contents
– Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Loader/Transmission Controls Disassembly and Assembly Procedures
Loader Control Joystick/Drive Control Joystick Removal and Installation
Loader Control Joystick/Drive Control Joystick Removal
Loader Control Joystick/Drive Control Joystick Installation
Loader Float Magnet Removal and Installation
Loader Float Magnet Removal
Loader Float Magnet Installation
Loader Valve Removal and Installation
Loader Valve Removal
Loader Valve Installation
– Transmission and Drive Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Transmission and Drive Disassembly
and Assembly Procedures
Brake Cylinder Removal and Installation
Drive Motor Removal and Installation
Auxiliary Gear Pump Removal and Installation
Auxiliary Gear Pump Removal
Auxiliary Gear Pump Installation
Tandem Pump Removal and Installation
Tandem Pump Removal
Tandem Pump Installation
Pump Drive Coupler Removal and Installation
Pump Drive Coupler Removal
Pump Drive Coupler Installation
– Engine Components Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Engine Components Disassembly and
Assembly Procedures
Primary Air Filter Removal and Installation
Safety Air Filter Removal and Installation
Engine Oil Filter Removal and Installation
Fuel Filter Removal and Installation
Muffler Removal and Installation
Muffler Removal
Muffler Installation
Exhaust Pipe Removal and Installation
Exhaust Pipe Removal
Exhaust Pipe Installation
Battery Removal and Installation
Battery Removal
Battery Installation
Bleeding the Fuel System
– Undercarriage Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Undercarriage Disassembly and Assembly
Procedures
Wheel Removal and Installation
Wheel Removal
Wheel Installation
Track Removal and Installation
Track Removal
Track Installation
Sprocket Bearing Plate Removal and Installation
Sprocket Bearing Plate Removal
Sprocket Bearing Plate Installation
Sprocket Roller Removal and Installation
Sprocket Roller Removal
Sprocket Roller Installation
Sprocket Removal and Installation
Sprocket Removal
Sprocket Installation
Drive Motor Removal and Installation
Drive Motor Removal
Drive Motor Installation
– Loader Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Loader Disassembly and Assembly Procedures
Lift Cylinder/Tilt Cylinder Removal
and Installation
Lift Cylinder/Tilt Cylinder Removal
Lift Cylinder/Tilt Cylinder Installation
Lift Cylinder/Tilt Cylinder Seal Kit Removal
and Installation
Seal Kit Removal
Seal Kit Installation
Lift Arm Bushing Removal and Installation
Upper Friction Points
Lower Friction Points
LowFlow Relief Valve Removal and Installation
Low Flow Relief Valve Removal
Low Flow Relief Valve Installation
– Quick Attach Disassembly and Assembly
Chapter Overview
Personal Safety
Machine Preparation
Quick Attach Disassembly and Assembly
Procedures
Latch Pin Assembly Removal and Installation
Latch Pin Assembly Removal
Latch Pin Assembly Installation
Quick Attach Assembly Removal and Installation
Quick Attach Assembly Removal
Quick Attach Assembly Installation
Compact Track Loader
Table of Contents
– Troubleshooting
Chapter Overview
Personal Safety
Machine Preparation
Visual Inspection
Troubleshooting
– Maintenance
Chapter Overview
Maintenance Schedule
Engine Oil
Oil Change Procedures
Engine Oil Specifications
Hydraulic Fluid and Filter
Hydraulic Fluid and Filter Change
Procedures
Fuel Filter
Fuel Filter Change Procedures
Fuel Specifications
Air Cleaner
Air Filter Change Procedures
Track Tension
Track Tension Adjustment Procedures
Checking for Proper Track Adjustment
Fuse Box
Grease Fittings
Lift Arm Bushings
– Hydraulic Pressure Check & Adjustment
Chapter Overview
Personal Safety
Machine Preparation
Charge Pressure check
Charge Pressure Adjustment
Drive Pressure Adjustment
Auxiliary Pressure Check & Adjustment
What you get
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