Factory Service Manual For Bomag Single Drum Roller. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: ENG
Pages: 1440
Number: 00891107 (november 2010)
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Bomag Single Drum Roller
BW219DH-4
BW219PDH-4
BW226DH-4
BW226PDH-4
S/N 101 582 77 1001 > 101 582 77 1515
S/N 101 582 78 1001 > 101 582 78 1034
S/N 101 582 88 1001 > 101 582 88 1034
S/N 101 582 89 1001 > 101 582 89 1008
Contents
-GENERAL
Introduction
Safety Regulations
General Repair Instructions
Tightening Torques
-TECHNICAL DATA
Technical Data
-MAINTENANCE
General Notes On Maintenance
Fuels And Lubricants
Table Of Fuels And Lubricants
Running-In Instructions
Maintenance Chart
-CONNECTION OVERVIEW
Connection Overview Travel/Vibration Pump
-TESTS AND ADJUSTMENTS
Special Tools, Tests And Adjustments
Activate Service Mode
Driving Against The Closed Brake
Pressure Tests In The Travel Circuit
Checking / Adjusting The Neutral Positions Of The Travel Pump
Pressure Measurements In The Vibration Circuit
Check The Leakage Rate Of The Vibration Motor
Pressure Test In Steering Circuit
-FLUSHING AND BLEEDING
Special Tools For Flushing
Flushing – General
Flushing Schematic Travel Circuit (Distribution Travel Pump)
Flushing The Travel Circuit (Travel Pump Distribution)
Flushing Schematic Travel Circuit (Distribution Axle Motor)
Flushing The Travel Circuit (Axle Motor Distribution)
Flushing Schematic For Vibration Drive
Flushing The Vibration Circuit
Bleeding The Travel Circuit
Bleeding The Vibration Circuit
-CADDY WIRING DIAGRAMS
Understanding Circuit Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Caddy Wiring Diagram
-E-PLAN WIRING DIAGRAMS
Understanding Wiring Diagrams
Circuit Symbols In The Circuit Diagram
Identification Of Switch Blocks In The Wiring Diagram
-ELECTRICS
Designation Of Components In The Wiring Diagram
Terminal Designations In Wiring Diagram
Battery Ground And Analog Ground
Current And Voltage
Pulse Width Modulation (PWM)
Resistance
Series / Parallel Connection
Ohm’s Law
Electrical Energy
Formula Diagram
Metrology
Diodes, Relays, Fuses
Telemecanique Switch
Plug Connectors
Magnetic Coil Plug
Deutsch Plug, Series DT And DTM
Plugs And Terminals In Spring Clamping Technology
Inductive Proximity Switches
Angle Sensors
Acceleration Transducer
Batteries
Battery Service
Main Battery Fuse
Starting With Jump Wires
Overview Of Electric Components
Cabin
Electronic Control Units
Checking The Voltage Supply For The Control Unit
Diagnostics Concept
-582 502 15 DUST PROTECTION / 582 502 16 GASKET
Assembling The Dust Protection
-ENGINE ELECTRICS
EMR3 System Components
Pin Assignment Of Engine Control EDC16 / EMR3
Rotary Speed Sensor For Camshaft
Crankshaft Speed Sensor
Rail Pressure Sensor
Fuel Pressure Sensor
Fuel Control Unit
Injector
Oil Pressure Sensor
Sensor For Charge Air Temperature And Charge Air Pressure
EMR Coolant Temperature Sensor
Glow Plugs
Sensor, Water In Fuel
Fuel Pre-Heating
Rotary Switch For Engine Speed
Data Collector
Fault Display
Diagnose With Serdia
Diagnose With Can-Bus
Diagnostics Interface
EMR3 List Of Fault Codes
Generator
Replacing The Voltage Regulator
Electric Starter
-ELECTRONIC MODULES
Machine Related Electrics
BEM, Bomag Evib-Meter
Electric Module A72
Electric Module A108
-SERVICE TRAINING
Service Training
-ENGINE
Diesel Engine
Engine Description TCD 2012
Lubrication Oil Circuit TCD 2012 / 2013
Coolant Circuit TCD 2012 / 2013
Fuel System TCD 2012/2013
Deutz Common Rail (DCR) Injection System For TCD 2012 / 2013
Exhaust Gas Recirculation TCD 2012 / 2013
Wastegate – Charge Pressure Controller On TCD-Engines
Engine Problems
Check The Engine Oil Level
Changing Engine Oil And Oil Filter Cartridges
Change The Fuel Pre-Filter Cartridge
Replace The Fuel Filter Cartridge
Check, Clean The Water Separator
Check The Coolant Level
Change The Coolant
Checking The Thermostat In Disassembled State
Service The Combustion Air Filter
Check The Dust Separator
Cleaning The Oil Bath Air Filter
Adjusting The Valve Clearance
Checking / Replacing The Ribbed V-Belt
Check The Engine Mounts
Replacing The Crank Case Pressure Ventilation Valve
Engine Conservation
Special Tools, Deutz Engine (TCD 2012 2V)
-AIR CONDITIONING SYSTEM
Physical Basics
Refrigerant R134A
Compressor Oil / Refrigeration Oil
Working Principle Of The Air Conditioning System
Monitoring Devices
Description Of Components
Measuring The Compressor Oil Level
Checking The Magnetic Clutch
Inspection And Maintenance Work
Checking, Replacing The Refrigerant Compressor V-Belt
Air Conditioning Service (Old Design)
Service The Air Conditioning
Drying And Evacuation
Emptying In Case Of Repair
Leak Test
Filling Instructions
Trouble Shooting In Refrigerant Circuit, Basic Principles
Trouble Shooting, Refrigerant Circuit Diagram
1 Trouble Shooting Procedure
Steam Table For R134A
-CABIN ASSEMBLY
Preparations
Cabin Assembly
Final Function Tests And Checks
-REPLACING THE CAB WINDOW PANES
Assembly Of Window Panes
Special Tools, Cabin Windows
Auxiliary Materials
Removing And Installing The Window Pane
-DRUM
Special Tools
Repair Overview For Drum
Removing And Installing The Drum
Repairing The Drum
Dismantling, Assembling The Change-Over Weights
Changing The Rubber Buffers And Adjusting The Pretension
-OSCILLATING ARTICULATED JOINT
Special Tools
Repair Overview Oscillating Articulated Joint
Removing And Installing The Oscillating Articulated Joint
Dismantling The Oscillating Articulated Joint
Assembling The Oscillating Articulated Joint
-SUPPLIERS DOCUMENTATION
Travel And Vibration Pump
Vibration Motor
Drum Reduction Gear
Axle Drive Motor
Axle
-CIRCUIT DIAGRAMS
Hydraulic Diagram
Wiring Diagram
What you get
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