Factory Repair Manual For Manitou Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 307
Number: 53109860EN
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams

Model

Manitou Telehandler
MXT 840 With Perkins Engine

Contents

-GENERAL CHARACTERISTICS AND SAFETY
General Instructions And Safety Notice
General Characteristics And Specifications
General Location
Maintenance
Options-Characteristics
General Control And Adjustment
-ENGINE
Engine Components Location
Tightening Torques
Air Intake System – Removal And Installation
Starter Motor – Removal And Installation
Attachment Belt – Removal And Installation
Exhaust System – Removal And Installation
Fuel Circuit – Removal And Installation
Cooling System – Removal And Installation
Engine-Removal
Engine-Installation
Specific Engine Tooling
-TRANSMISSION
Transmission Assembly
Transmission Removal And Installation
Transmission Tightening Torques
Gear Box And Converter
Gear Box (Details)
Gear Box (Details)
Gear Box (Mechanism Details Gears)
Gear Box (Mechanism Details Gears)
Gear Box (Electrical Control Valve Details)
Transmission Hydraulic Circuit
Description Of The Transmission Shaft Hydraulic Circuit
Transmission Hydraulic Principle Circuit
Transmission Maintenance
Pressure Checking
Pressure Reading On Gearbox
Special Tools
Shaft And Gear End Float Tolerances
Disassembly & Reassembly-General Information
Disassembly & Reassembly-Transmission Dis-Assembly
Disassembly & Reassembly-Input Shaft Dis-Assembly And Re-Assembly
Disassembly & Reassembly-Counter Shaft
Disassembly And Reassembly Of The Reverse Idler Shaft
Output Shaft Dis Assembly And Re Assembly
Permanent 4 Wheel Shaft Dis Assembly And Reassembly
Disassembly And Re Assembly Of The Oil Pump
Disassembly And Re Assembly Of The Valve
Gear Lever Housing Dis Assembly And Re Assembly
Transmission Reassembly
Test Procedure-Compact Plus Test Procedure
-AXLE
Specifications
Safety Precautions
Checking Wear And Replacing The Braking Discs
Complete Steering Case
Double U-Joint
Planetary Reduction Gear
Steering Cylinder
Differential Unit
Bevel Pinion
Mechanical Parking Brake
Normal Differential Unit
Limited Slip Differential Unit (25% And 45%)
-BRAKE
Brakes – Service Brake And Parking Brake
Brake Assembly Component Location
Service Brake – Removal And Installation
Brake Bleeding Procedure
Brake Adjustment Procedure
Parking Brake – Removal And Installation
-BOOM
Boom Characteristics And Specifications
Shim Installation And Greasing Area Recommendations
Boom Removal And Installation
Tilting Cylinder Removal And Installation
Telescopic Cylinder Removal And Installation
-HYDRAULIC
Hydraulics General Instructions
Hydraulic Components Location
Gear Pump Removal And Installation
Lift Cylinder Removal And Installation
Cylinder Assembly And Disassembly
Cylinder Drawings
Pressure Testing
Hydraulic Schematic Diagram
-ELECTRICITY
Electrical Schematic
Fuses And Relays In The Cab
Fuses And Relays Under The Engine Hood
Harnesses
-DRIVERS CAB
Component Location
Driver’s Cab – Removal And Installation
Windshield Grill Removal And Installation
Driver’s Seat Removal And Installation
Cab Interior Trim Removal And Installation
Dashboard Switch Removal And Installation
Driver’s Cab Door Removal And Installation
-FRAME-BODY
Tank Cover Removal And Installation
-OPTIONS-ATTACHMENTS
Air Conditioning Option – Characteristics And Specifications
Air Conditioning Location
Air Conditioning Controls & Adjustments
Air Conditioning Belts – Removal
Air Conditioning Trouble Shooting