Factory Service And Maintenance Manual For Manitowoc Crane. Manual Contains Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 246
Number: CTRL238-02 (may 2017)
Bookmarks: Yes
Searchable: Yes

Model

Manitowoc Crane
MLC165-1
SN XXXXXRef

Contents

-INTRODUCTION
Continuous Innovation
Safety Messages
Safe Maintenance Practices
Environmental Protection
Abbreviations
Identification and Location of Components
-HYDRAULIC SYSTEM
Hydraulic System Overview
Hydraulic System Maintenance
Hydraulic Tests and Calibrations
-ELECTRICAL SYSTEM
Drum Identification
Electrical Power Sequence
CAN Bus Control System
Solenoid Valve Identification
Circuit Breakers
Checking and Replacing Electrical Components
Test Voltages
-BOOM
Automatic Boom Stop
Physical Boom Stop
Boom and Luffing Jib Angle Indicator
Mast Angle Sending Unit
Strap Inspection and Maintenance
Lattice Section Inspection and Lacing Replacement
-HOISTS
Hoist Theory of Operation
Electrical Diagrams
Drum Gearboxes
Drum 1 Pawl
Drum 4 Pawl
Drum 3 Pawl
Speed Sensor—Hoist Motors
Speed Sensor—Free Fall Drums
Minimum Bail Limit (Drum 3)
Minimum Bail Limits and Pressure Rollers (Drums 1 and 2)
Minimum Bail Limit (Drum 1 and 2)
Pressure Roller (Drum 1 and 2)
Block-Up Limit Switch
Free Fall Brake
Wire Rope Inspection and Replacement
Sheave, Roller, and Drum Inspection (Weekly)
Load Block and Hook-and-Weight Ball Inspection
-SWING SYSTEM
Swing System Overview
Manual Release of Swing Brake
Swing Gearbox
-POWER TRAIN
Batteries
Battery Disconnect Switch
Battery Charger
Engine Controls
Air Cleaner
Engine Throttle Adjustment
Engine Enclosure
Engine Belt Routing
Engine Radiator
Exhaust Aftertreatment System
-UNDER CARRIAGE
Travel Overview
Turntable Bearing Maintenance
Crawler Preventative Maintenance
Crawler Tread Slack Measurement
Crawler Tread Slack Adjustment
Crawler Hand Pump and Jacking Cylinder
-LUBRICATION
Lubrication
Lube and Coolant Product Guide
-ACCESSORIES
Accessory System Pressure
Carbody Theory of Operation
Rotating Bed Cylinders